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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> EXPANSION VALVE, REPLACE -> G SERIES -> OVERHEAD SYSTEM
Vehicle: 1993 Chevrolet K2500 Pickup 7.4 V8 GAS
G SERIES
OVERHEAD SYSTEM
- Disconnect battery ground cable, then recover refrigerant from A/C system.
- Remove rear duct drain tube, remove duct to header bracket and roof panel screws, then remove rear duct assembly.
- Disconnect blower motor harness connector and ground wire.
- While supporting low...
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BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.
DISC BRAKES, GENERAL MOTORS -> Delco-Moraine Single Piston Caliper -> CALIPER SERVICE -> ASSEMBLE -> DISASSEMBLE -> INSTALLATION -> REMOVAL
Vehicle: 1990 Chevrolet C3500 Pickup 5.7 V8 GAS
REMOVAL
- Siphon enough brake fluid out of the master cylinder to bring fluid level to1-3 full to avoid fluid overflow when the caliper piston is pushed back into its bore.
- Raise and support vehicle, remove front wheels.
- Using a C-clamp, as illustrated in Fig. , push piston back into its bore.
- Remove two mounting bolts and lift caliper away from disc.
DISASSEMBLE
- Disconnect hose from the caliper being careful not to lose copper washers.
- Remove caliper as outlined above.
- Drain brake fluid from caliper.
- Pad caliper interior with clean shop towels and apply compressed air to remove piston, Fi...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1999-06 Escalade, Avalanche & Denali, 1988-03 & C/K Pickup (Except 1999-03 Sierra & Silverado), 1992-06 Blazer, Jimmy, Hummer H2, SSR, Suburban, Yukon XL, Tahoe, Yukon, Bravada Gasoline Engines & 2004-06 Rainier, TrailBlazer & Envoy
Vehicle: 2005 Chevrolet Tahoe LS 4.8 V8 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 1993 Chevrolet K3500 Pickup 6.2 V8 DIESEL
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.
Component Replacement -> Installation -> Removal -> Tire Pressure Sensor
Vehicle: 2009 Chevrolet Traverse LS 3.6 V6 GAS
Tire Pressure Sensor
Each tire pressure sensor has an internal power supply which has a service life of 10 years.
Removal
- Loosen the lug nuts.
- Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
- Prior to dismounting the tire from the wheel, note the following precautions:
- Position the bead breaking fixture 90° from the valve stem when separating the tire bead from the wheel.
- Place the mounting and dismounting head so that the tire iron or pry bar can be inserted slightly clockwise of the sensor body when prying the tire bead up and over the head.
- R...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.
Alternator, Replace -> Auxiliary -> Single Alternator
Vehicle: 1997 Chevrolet G30 VAN Express 6.5 V8 DIESEL
Single Alternator
- Disconnect battery ground cable.
- Remove coolant reservoir and air cleaner.
- Remove upper fan shroud.
- Remove drive belt, using suitable removal tool.
- Remove heater hose pipe from alternator and oil fill tubes from support bracket.
- Remove alternator mounting bolts, then alternator from vehicle.
- Disconnect electrical connectors.
- Reverse procedure to install, noting the following:
- Torque front alternator mounting bolt to 37 f...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2007 Chevrolet Silverado 2500 HD Classic LT 8.1 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Check Engine Or Service Now Soon Engine Indicator Lamps (Gasoline Engines w/Electronic Engine Controls Or EFI) -> Except LeMans, Metro, Prizm, Storm & Vibe
Vehicle: 2008 Chevrolet Impala LTZ 3.9 V6 FLEX
The Check Engine lamp should light when the ignition is turned On. When the engine is started, the lamp should go off. If the lamp remains on for 10 seconds or constantly after the engine is started, the self diagnosis system has detected a fault condition and has stored a code in the system Electronic Control Module (ECM) or Powertrain Control Module (PCM). After diagnosis and repair, the ECM memory can be cleared of codes as follows:
On models except Cadillac with DEFI, remove the ECM/PCM fuse or disconnect the battery ground cable for approximately 30...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+
Radiator, Replace
Vehicle: 1998 Chevrolet G3500 VAN 7.4 V8 GAS
- Drain coolant to suitable container.
- Remove air cleaner, duct and coolant recovery reservoir.
- Remove mounting bolts, upper to lower mounting bolts and upper fan shroud.
- Remove mounting bolts and lower...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1997 Chevrolet C3500 Pickup 6.5 V8 DIESEL
- Rotate tensioner to release belt tension, using a 1/2 inch breaker bar with a 5/8 inch socket placed on tensioner pulley.
- Remove drive belt.
- Route b...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES
Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.
 Instrument Panel Harness Routing Diagram for 2003 Chevrolet Express 2500 4.3 V6 GASComponents on diagram: |
 Speaker-Subwoofer Diagram for 2005 Chevrolet Suburban 2500 LT 8.1 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.
 1990 Chevrolet C2500 Pickup 5.0 V8 GAS Wiring DiagramComponents on diagram: |
 2006 Chevrolet Silverado 1500 LT 5.3 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES
OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.
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Document: HYDRA-MATIC FRONT WHEEL DRIVE 4T80-E (MH1) LEFT FRONT AXLE SEAL LEAK, TRANSMISSIONS SLIPS IN GEAR - REVISED Vehicle: 2007 Chevrolet AVEO5 LS 1.6 L4 GAS Symptoms: |
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Document: BRAKE PULSATIONS & DISC BRAKE ROTOR SURFACE REFINISH Vehicle: 1987 Chevrolet R10 Pickup 5.7 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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