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Chevrolet CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Chevrolet car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> CONTROL ASSEMBLY, REPLACE -> ASTRO, BRAVADA & SAFARI -> C & K SERIES -> G SERIES -> LUMINA APV, SILHOUETTE & TRANS SPORT -> S/T-10/15
Vehicle: 1993 Chevrolet K2500 Pickup 4.3 V6 GAS
ASTRO, BRAVADA & SAFARI
- Disconnect battery ground cable.
- Remove instrument trim panel and cables.
- Disconnect all control cables and electrical and vacuum connectors from control assembly as equipped, noting position for installation.
- Remove control assembly.
- Reverse procedure to install.
C & K SERIES
- Disconnect battery ground cable, then remove instrument panel trim panel.
- Remove control assembly retaining screws, then draw unit out of instrument panel.
- Disconnect electrical connectors from rear of contro...
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BRAKE SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Chevrolet cars and light trucks from 1990+.
Anti-lock Brakes -> Achieva, Beretta, Cavalier, Century, Corsica, Cutlass Ciera, Cutlass Cruiser, Cutlass Supreme, Grand Am, Grand Prix, Lumina, Regal, Skylark, Sunbird & 1993-94 Camaro, Firebird & Prizm (Delco-Moraine VI Type) -> System Service -> ABS HYDRAULIC MODULATOR ASSEMBLY -> BRAKE CONTROL SOLENOID ASSEMBLY -> Brake System Bleed -> Component Replacement -> Cutlass Supreme, Grand Prix, Lumina & Regal -> ELECTRONIC BRAKE CONTROL MODULE (EBCM) -> Except Cutlass Supreme, Grand Prix, Lumina & Regal -> FRONT WHEEL SPEED SENSOR -> MANUAL BLEED -> PRESSURE BLEED -> REAR WHEEL BEARING & SPEED SENSOR
Vehicle: 1993 Chevrolet Cavalier RS 3.1 V6 GAS
Brake System Bleed
Before bleeding the rear brakes, the rear displacement cylinder pistons must be returned to their top most position. Using a TECH 1 scan tool or suitable equivalent, enter the manual control function and "APPLY" the rear motor. Ensure the enable relay is "ON." If a scan tool is not available, bleed the front brakes to ensure that a firm brake pedal exists, then carefully drive vehicle over 4 mph to cause the ABS to initialize itself. This will return the rear displacement cylinder to the top position. The entire brake system should now be rebled.
PRESSURE BLEED
To pre...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. for 1980+.
General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 1994 Chevrolet Impala SS 5.7 V8 GAS
Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.
Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.
After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Chevrolet cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2000 Chevrolet C3500 Pickup 6.5 V8 DIESEL
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Chevrolet AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from mid 1990's+.
Relearn Procedures -> Keyless Entry Transmitter Or DIC Method -> Scan Tool Method
Vehicle: 2008 Chevrolet Silverado 1500 LTZ 6.0 V8 GAS
Keyless Entry Transmitter Or DIC Method
- On models with standard ignition switch, place the ignition switch in the On position.
- On models with keyless ignition switch, place the ignition switch in the Accy position.
- On all models, using the keyless entry transmitters press the lock and unlock buttons at the same time until a horn chirp sounds indicating the learn mode has been actuated. The left front turn signal will also be illuminated.
- Using the DIC (Driver Information Center) press and release the Info button until the Tire Learn message is indicated on the DIC display. Depres...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Chevrolet Cobalt SS 2.4 L4 GAS
- Disconnect battery ground cable.
- Disconnect alternator electrical connectors.
- Rotate tensioner counterclockwise with suitable wrench and slide belt from alternator pulley.
- Release tensioner and ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2001 Chevrolet Suburban 1500 5.3 V8 GAS
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- Remove the righthand instrument panel hush panel.
- Remove the A/C and heater modul...
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MAINTENANCE LAMP RESET PROCEDURES FOR Chevrolet AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.
General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 1990 Chevrolet Corvette 5.7 V8 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Chevrolet AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Chevrolet cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2006 Chevrolet Impala SS 5.3 V8 GAS
- Disconnect Positive Crankcase Ventilation (PCV) tube from air inlet duct.
- Remove air inlet duct from throttle body.
- Remove air inlet duct from Mass Air Flow/Intake Air Temperature (MAF/IAT) sensor.
- Remove cover and air filter element.
- Drain cooling system into suitable container, then disconnect coolant reservoir hose.
- Remove coolant recovery reservoir mounting screws, then the reservoir.
- Remove engine mount strut.
- Remove Powertrain Control Module (PCM) harness clip from fan shroud.
- Remove condenser tubes bracket bolt from fan shroud.
- Remove mounting bolt, then the condenser ho...
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SERPENTINE BELT SERVICE PROCEDURES FOR Chevrolet AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Chevrolet cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 2000 Chevrolet Silverado 2500 5.3 V8 GAS
- Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
- Route belt over pulleys excep...
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COMPONENT LOCATION DIAGRAMS FOR Chevrolet AUTOMOBILES
Component location diagrams for most Chevrolet cars and light trucks sold in the U.S. from 1990+.
 Engine Compartment Diagram for 2007 Chevrolet Silverado 1500 LT 4.8 V8 GASComponents on diagram: |
 Body Diagram for 2006 Chevrolet Trailblazer SS 6.0 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Chevrolet AUTOMOBILES
OEM drawn wiring diagrams for most Chevrolet cars and light trucks sold in the U.S.
 1992 Chevrolet C1500 Pickup 5.7 V8 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Express 2500 5.3 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Chevrolet AUTOMOBILES
OEM TSB listings for most Chevrolet cars and light trucks sold in the U.S. from 1985+.
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Document: PICKUP BOX - RATTLE AT FRONT PANEL - *88-28/10 Vehicle: 1988 Chevrolet V20 Suburban 6.2 V8 DIESEL Symptoms: |
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Document: FUEL AND OIL ADDITIVES - FACTS AND MYTHS / MAXIMIZING FUEL ECONOMY - REVISED Vehicle: 2008 Chevrolet Uplander 3.9 V6 FLEX Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Chevrolet AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Chevrolet cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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