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BMW CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about BMW car and truck
repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your BMW
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR BMW AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported BMW cars and light trucks from 1990+
BMW -> Component Replacement & Adjustment -> Control Module, Replace -> 740, 745, 750 & 760 -> M Coupe, M Roadster & Z4 -> M3, X5, 325 & 330 -> M5, 525, 530 & 540
Vehicle: 2004 BMW 325I 2.5 L6 GAS
M Coupe, M Roadster & Z4
- Remove center console as outlined under "Console, Replace."
- Disconnect Bowden cables, connector and micro-switch.
- Remove control module.
- Reverse procedure to install.
M3, X5, 325 & 330
- Pull heater control out using unlock and fitting tools No. 64-1-010, or equivalent.
- Disconnect connectors and remove controls.
- Reverse procedure to install.
M5, 525, 530 & 540
- On models equipped with MID or IRIS, remove mounting screws and radio. Disconnect connectors.
- On models less MIS or...
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BRAKE SERVICE PROCEDURES FOR BMW AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported BMW cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement
Vehicle: 1996 BMW M3 3.2 L6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove brake pads as previously described.
- Remove caliper mounting bolts, then position caliper aside with brake hoses connected.
- Remove screw mount...
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FUEL FILTER REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. for 1980+.
BMW -> Fuel Filter Scheduled Maintenance -> 1999-06
Vehicle: 2000 BMW 323I 2.5 L6 GAS
Inspection interval is determ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported BMW cars and light trucks from 1990+.
DRIVESHAFT U-JOINT, Replace -> Assembly -> Disassembly
Vehicle: 1994 BMW 850CI 5.0 V12 GAS
Disassembly
- Raise and support vehicle.
- Remove propeller shaft assembly.
- Remove hose straps.
- Lift out circlip.
- Pull off constant velocity joint complete with dust cover.
- Press knurled head bolts and washers out of constant velocity joint.
- Press off dust cover.
Assembly
- Pack new constant velocity joint with 60 grams of grease (HWB). Do not pack the inner race with cage since the balls would tall ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR BMW AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported BMW cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures -> Less iDrive -> With iDrive
Vehicle: 2001 BMW X5 4.4 V8 GAS
The reset procedure needs to be performed anytime the tire pressure is adjusted or the tires are rotated.
Less iDrive
- Turn ignition switch to On with vehicle in a stationary position.
- Press the Tire Pressure Warning/RDC button, located at front console or on the instrument panel, until the indicator lamp on the instrument panel is illuminate...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported BMW cars and light trucks from 1990+.
Alternator, Replace -> Air Cooled -> Liquid Cooled
Vehicle: 1995 BMW 540I 4.0 V8 GAS
Air Cooled
- Switch off ignition.
- Disconnect and cover battery ground lead.
- Remove alternator drive belt.
- Remove bolts on oil-filter housing.
- Place oil-filter housing to one side.
- Disconnect plug on alternator.
- Remove nut on alternator B+ terminal.
- Unfasten cable clip.
- Unclip cooling air guide.
- Remove alternator mounting bolts.
- Pull out alternator towards front.
- Pull alternator upwards to remove.
- Remove alternator from vehicle.
- Reverse procedure to install, noting the following:
- Torque alternator B+ terminal nut to 72 to 108 inch lbs.
- Torque alternator mounting bolts to 15 ft. lbs.
Liquid Cool...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> BMW -> 2002-08 7 Series & Alpina
Vehicle: 2008 BMW 750I 4.8 V8 GAS
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MAINTENANCE LAMP RESET PROCEDURES FOR BMW AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. from 1990+.
BMW -> Check Engine Lamp -> With OBD II
Vehicle: 1997 BMW 318IC 1.9 L4 GAS
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported BMW cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2005 BMW 545I 4.4 V8 GAS
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SERPENTINE BELT SERVICE PROCEDURES FOR BMW AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1998 BMW 540I 4.4 V8 GAS
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COMPONENT LOCATION DIAGRAMS FOR BMW AUTOMOBILES
Component location diagrams for most BMW cars and light trucks sold in the U.S. from 1990+.
 Air Conditioning Unit, Right Bottom Diagram for 2006 BMW 325I 3.0 L6 GASComponents on diagram: |
 Rear Body Components Diagram for 2007 BMW 760LI 6.0 V12 GASComponents on diagram: |
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WIRING DIAGRAMS FOR BMW AUTOMOBILES
OEM drawn wiring diagrams for most BMW cars and light trucks sold in the U.S.
 1998 BMW 323IC 2.5 L6 GAS Wiring DiagramComponents on diagram: |
 2008 BMW 328I 3.0 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR BMW AUTOMOBILES
OEM TSB listings for most BMW cars and light trucks sold in the U.S. from 1985+.
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Document: MECHANICAL TOOLS Vehicle: 1999 BMW 323IS 2.5 L6 GAS Auto Systems: |
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Document: THE SERVICE ENGINE SOON LIGHT IS ON - VARIOUS FAULT CODES Vehicle: 2007 BMW Alpina B7 4.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR BMW AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most BMW cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most BMW cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most BMW cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most BMW cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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