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BMW CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT BMW REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Model
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about BMW car and truck
repair procedures including BMW engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system
specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your BMW
automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR BMW AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported BMW cars and light trucks from 1990+
Import Compressor Service -> Seiko/Seiki -> Precautions -> Product Compatibility
Vehicle: 2002 BMW M3 3.2 L6 GAS
Product Compatibility
Before replenishing refrigerant or refrigerant oil, ...
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BRAKE SERVICE PROCEDURES FOR BMW AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported BMW cars and light trucks from 1990+.
Disc Brakes -> Rotor Replacement
Vehicle: 1996 BMW M3 3.2 L6 GAS
- Raise and support vehicle, then remove tire and wheel assembly.
- Remove brake pads as previously described.
- Remove caliper mounting bolts, then position caliper aside with brake hoses connected.
- Remove screw mount...
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FUEL FILTER REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. for 1980+.
BMW -> Component Locations -> 7 & 8 Series
Vehicle: 1990 BMW 735IL 3.5 L6 GAS
Refer to Fig....
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported BMW cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Rear
Vehicle: 2004 BMW 325I 2.5 L6 GAS
Rear
The CV drive shafts differ in length. If required, mark CV drive shafts. The left CV drive shaft is shorter than the right CV drive shaft.
- Remove rear wheel lug nuts.
- Lower exhaust system at rear.
- Release stabilizer bar ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR BMW AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported BMW cars and light trucks sold in the U.S. from mid 1990's+.
Reset Procedures -> Less iDrive -> With iDrive
Vehicle: 2002 BMW X5 IS 4.6 V8 GAS
The reset procedure needs to be performed anytime the tire pressure is adjusted or the tires are rotated.
Less iDrive
- Turn ignition switch to On with vehicle in a stationary position.
- Press the Tire Pressure Warning/RDC button, located at front console or on the instrument panel, until the indicator lamp on the instrument panel is illuminate...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported BMW cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2005 BMW 330XI 3.0 L6 GAS
- Disconnect battery ground cable.
- Twist and carefully pull idle speed sensor connector.
- Loosen clamp and detach air intake hose then unfasten hose clips.
- Release air cleaner housing with mass air flow sensor. Separate air cleaner housing from mass air flow sensor.
- Remove nuts using suitable tool securing fan clutch. Fan cowl may need to be removed to gain access to fan clutch assembly.
- Remove fan and clutch from coolant pump to remove. Turn fan clutch nuts clockwise to remove because of lefthand threads.
- Loosen tensioner nut and rotate or lift belt tensioner arm clockwise, using a ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> BMW -> 1992-98 3 Series
Vehicle: 1995 BMW 318TI 1.8 L4 GAS
Service interval is determined by the service indicator.
- Obtain the radio anti-theft code prior to disconnecting the battery ground cable.
- Disconnect the battery ground cable.
- On all models except convertible, disengage the two air nozzles (located above the glove compartment) at the top. Position the nozzles straight ahead, then remove the nozzles.
- On all models, remove the glove compartment retaining screws located at each side. On convertible models, the upper two screws are accessed through the air nozzle opening.
- Disconnect the glove compartment lamp.
- Remove the two lower glove ...
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MAINTENANCE LAMP RESET PROCEDURES FOR BMW AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. from 1990+.
BMW -> Automatic Stability Control (ASC, ASC+) & Dynamic Stability Control (DSC) Warning Lamp ->
Vehicle: 1998 BMW 328IC 2.8 L6 GAS
The warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The warning lamp will also flash when the syst...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR BMW AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported BMW cars and light trucks from 1990+
Radiator, Replace
Vehicle: 2003 BMW 525I 2.5 L6 GAS
- Open coolant expansion tank cap and loosen vent plug.
- Raise and support vehicle, then remove mounting bolts and front splash shield.
- Open radiator plug and drain coolant into suitable container.
- Open plug on righthand side of engine block near cylinder No. 2 and drain coolant into suitable container.
- Lock belt pulley in position using holding tool No. 11 5 030, or equivalent, then remove water pump fan clutch mounting nut using wrench tool No. 11 5 040, or equivalent. Nut has lefthand threads.
- Remove fan wheel with coupling.
- Disconnect level sensor connector, then disconnect clamp a...
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SERPENTINE BELT SERVICE PROCEDURES FOR BMW AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported BMW cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1994 BMW 840CI 4.0 V8 GAS
- Remove fan cowl by lifting out expansion rivets on both sides.
- Secure fan pulley with suitable securing tool, or equivalent, then remove fan. Fan has lefthand handed threads.
- Loosen tensioner lock bolts, then turn tensioner with suitable wrench to receive tens...
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COMPONENT LOCATION DIAGRAMS FOR BMW AUTOMOBILES
Component location diagrams for most BMW cars and light trucks sold in the U.S. from 1990+.
 Seat Components Diagram for 2007 BMW 335XI 3.0 L6 GASComponents on diagram: |
 Ground Locations Diagram for 1997 BMW Z3 Roadster 2.8 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR BMW AUTOMOBILES
OEM drawn wiring diagrams for most BMW cars and light trucks sold in the U.S.
 2005 BMW 545I 4.4 V8 GAS Wiring DiagramComponents on diagram: |
 2007 BMW 335I 3.0 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR BMW AUTOMOBILES
OEM TSB listings for most BMW cars and light trucks sold in the U.S. from 1985+.
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Document: Automatic Battery Charger Vehicle: 1986 BMW 325ES 2.7 L6 GAS Auto Systems: |
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Document: MICROFICHE - SERVICE INFORMATION - ORDER FORM Vehicle: 1988 BMW M5 3.5 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR BMW AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most BMW cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most BMW cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most BMW cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most BMW cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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