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2003 MERCEDES-BENZ CLK500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Import Compressor Service -> Nippondenso Compressor -> Compressor Clutch, Replace
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
- Remove shaft nut or bolt, Fig. , with aid of spanner wrench.
- Remove pressure plate using pressure plate remover.
- Remove shims from shaft.
- Remove rotor (pulley) retaining snap ring using suitable snap ring pliers.
- Remove rotor (pulley) by gently tapping it with plastic hammer. Some compressors may require a jaw puller.
- Disconnect stator lead wires from compressor housing.
- Remove stator retaining snap ring using suitable snap ring pliers, then remove stator from compressor housing.
- On all models except 10PA15 an...
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BRAKE SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
Master Cylinder
- Remove brake fluid from reservoir.
- Disconnect bolt and remove reservoir from tandem master brake cylinder.
- Disconnect brake lines.
- On CL55, CL500, CL600, S55, S430, S500 and S600 model...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 2003 Models w/Gasoline Engines Except E320 & E500 Sedans Less 4 Matic -> Normal Service -> Severe Service
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
Normal Service
Repl...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
- Disconnect exhaust system suspension rubbers and support at rear muffler.
- Disconnect exhaust shield from tunnel.
- Remove rear transverse bridge and reinforcement brace.
- Loosen clamping nut.
- Loosen intermediate bearing mounting bolts.
- Remove rear engine mount.
- Remove mounting bolts and nuts, then disconnect front propeller shaft from transmission. Flexible disc remains on propeller shaft.
- Remove mounting bolts and nuts, then disconnect rear propeller shaft from differential carrier. Flexible disc remains on propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inch ...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Reset Procedures
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
- Verify pressures of all four tires.
- Turn electronic key in starter switch to position 2 (the engine must not be running).
- Press forward or back button on the multifunction steering wheel until the display for trip and main odometer appears.
- Press up or down arrow button repeatedly until the tire inflation pressure monitor appears.
- Press and hold reset button on the instrument cluster until the message MONITOR CURRENT TIRE PRESSURE? appears. Release the R button.
- Press button + (YES) on the multifunction steering wheel to activate the tire inflation pressure monitor. The message TIRE...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Alternator, Replace
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
- Remove drive belt.
- Remove protective cover, as required, and disconnect electrical connectors.
- Remove ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 2002-07 C & 2002-09 CLK Class
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
On 2002-05 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006-08 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2009 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 20,000 miles. In dusty areas change the cabin air filter more often.
On 2006-09 AMG mo...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Mercedes-Benz -> Adaptive Dampening System (ADS) Warning Lamp ->
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
The Adaptive Dampening System (ADS) warning lamp, will illuminate when the ignition switch is placed in the On position to indicate the warning lamp is operational. The lamp should go off when the engine is started. If the warning lamp remains on after the engine has been started or while driving the vehicle, a fault in the ADS has been detected. While the fault i...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- On models equipped with first design tensioner, remove drive belt, t...
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COMPONENT LOCATION DIAGRAMS FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
Component location diagrams for most 2003 MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. from 1990+.
Engine Compartment Components Diagram for 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS Components on diagram: |
Luggage Compartment Diagram for 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
OEM drawn wiring diagrams for most 2003 MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S.
2003 MERCEDES-BENZ CLK500 5.0 V8 GAS Wiring Diagram Components on diagram: |
2003 MERCEDES-BENZ CLK500 5.0 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
OEM TSB listings for most 2003 MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. from 1985+.
Document: Re-code the Software Calibration Number (SCN) Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS Auto Systems: |
Document: Maintenance Systems Overview Vehicle: 2003 MERCEDES-BENZ CLK500 5.0 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2003 MERCEDES-BENZ CLK500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 MERCEDES-BENZ CLK500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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