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2002 MERCEDES-BENZ S55 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Mercedes-Benz -> Automatic Temperature Control Systems -> Diagnosis & Testing -> 16-Pin Data Link Connector (DLC) -> 38-pin Data Link Connector (DLC) -> Accessing Diagnostic Trouble Codes -> Actual Values -> Blower Resistor -> Clearing Diagnostic Trouble Codes -> Component Diagnosis & Testing -> Diagnostic Test -> Diagnostic Trouble Code Interpretation -> Diagnostic Trouble Code Memory -> E55, E320 & E430 -> Electrical Test -> Electrical Tests -> Evaporator & Outside Temperature Sensors -> Function Tests -> Heat Exchanger & Interior Air Temperature Sensors -> Individual Flap Test -> ML55, ML320 & ML430 -> SL500 & SL600 -> Test A -> Test B -> Test C -> Using Hand-Held Tester -> Using Impulse Counter Scan Tool -> Using Temperature Display Window -> Vacuum Tests
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Refer to Figs. through for explanations of symbols, connections and steps included in charts.
Accessing Diagnostic Trouble Codes
Using Impulse Counter Scan Tool
16-Pin Data Link Connector (DLC)
- Connect impulse counter scan tool No. 124-589-19-21-00, or equivalent, ground circuit 31 black wire to socket No. 1, Fig. .
- Connect ignition circuit 15 red wire to socket No. 16.
- Connect yellow wire to diagnostic output socket of system being tested, Fig. .
- LED "U-Bat" must light. If LED does not light, check voltage supply and to...
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BRAKE SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Disc Brakes -> Tightening Specifications
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 1980-02 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Normal Service
Replace e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
DRIVESHAFT, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Remove exhaust system from flange back.
- Remove mounting bolts and rear reinforcement bridge, Fig. .
- Disconnect front exhaust shield from exhaust shield.
- Disconnect exhaust shield from tunnel.
- Remove mounting bolts and front reinforcement bridge.
- Loosen intermediate bearing mounting bolts.
- Remove mounting bolts and disconnect propeller shaft from transmission. Flexible disk remains with propeller shaft.
- Remove mounting bolts and disconnect propeller shaft from differential carrier. Flexible disk remains with propeller shaft.
- Loosen flexible discs fitted sleeves using suitable six-inc...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Wiring Diagrams -> Wire Color Code Identification
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Refer to Fig. for wiring...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Alternator, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Remove drive belt.
- Remove protective cover, as required, and disconnect electrical connectors.
- Remove ...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.
On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Mercedes-Benz -> Check Engine Oil Level ->
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
A sensor mounted in the engine oil pan allows engine oil level to be displayed on the instrument panel trip odometer window. With the vehicle parked on a level surface, engine warmed up and shut off for 5 minutes, place ignition switch in the On position. An oil level icon along with a clock icon should appear in the trip odometer window. Press the knob to the left of the speedometer twice. The message OK, 1.0 qt., 1.5 qt., 2.0 qts., or...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
Lower
- Drain coolant into a suitable container.
- Reposition clamp at radiator and remove hose.
- Reposition clamp at coolant pump and remove hose.
- Remove hose from vehicle.
- Reverse procedure to ...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS
- Open engine hood.
- Remove front engine cover.
- Rotate or lift belt tensioner arm using a suitable tool to relieve tension from drive belt.
- Lock tensione...
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COMPONENT LOCATION DIAGRAMS FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
Component location diagrams for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. from 1990+.
Engine Compartment, Rear Diagram for 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Components on diagram: |
Interior, Front Footwell Diagram for 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
OEM drawn wiring diagrams for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S.
2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Wiring Diagram Components on diagram: |
2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
OEM TSB listings for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. from 1985+.
Document: Maintenance Systems Overview Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Auto Systems: |
Document: Introduction of Improved Single-Component Windshield/Window Bonding System Vehicle: 2002 MERCEDES-BENZ S55 AMG 5.5 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2002 MERCEDES-BENZ S55 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2002 MERCEDES-BENZ S55 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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