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National Press Release
![]() | Ford's Cleveland Engine Plant No. 1 Resumes Production; First Site To Build EcoBoost EnginesPublished 2009-02-27 07:00By Ford Motor Company |


-- Cleveland Engine Plant No. 1 resumes production and becomes the first Ford manufacturing site in the world to produce EcoBoost engines
-- Ford's EcoBoost engine technology, which combines direct injection and turbo-charging, is the cornerstone of Ford's commitment to deliver affordable fuel economy for millions
-- EcoBoost will first be available in the 2010 Lincoln MKS, Lincoln MKT, Ford Taurus SHO and Ford Flex
The plant, idled since 2007, is ramping up pre-production of 3.5-liter EcoBoost V-6 engines that will be optional on the 2010 Lincoln MKS, Lincoln MKT and Ford Flex and come standard on the 2010 Ford Taurus SHO.
EcoBoost engines, which combine direct injection technology and turbo-charging are a key part of Ford's overall strategy to improve fuel efficiency and lower CO2 emissions across its lineup. The engines can achieve up 20 percent better fuel and 15 percent lower CO2 emissions compared with larger displacement engines without sacrificing power.
"The launch of EcoBoost is the big milestone in Ford's commitment to deliver affordable fuel-efficient cars and trucks to millions of customers," said
Ford invested
"Our entire work force is thrilled to be building a high-technology engine that will give Ford a competitive edge," said
Flexible Manufacturing System
The Cleveland Engine Plant has been outfitted with a flexible manufacturing system for powertrains, featuring modern machine tools that easily can be retooled and reprogrammed to perform new tasks with minimal disruption to production.
"One of the main benefits of this system is its flexibility," Allman said. "This system allows us to make changes within the plant without disrupting production. This is a complete change from the old way of doing things."
A new, internal database will ensure quality is built into the engine from the outset. During production, each engine built at the plant will have a sophisticated engine "birth history" that allows plant engineers to track every stage of production.
The engine history, maintained in a microchip database, will include hundreds of metrics and allows engineers to trace the precise path taken by any part so any quality control issue can be traced back to its source.
Extensive Employee Training
To prepare for production of the EcoBoost engine, the work force participated in an intensive quality training program. Employees learned basic manufacturing operations while gaining knowledge on how to manage their own equipment and work area through "manufacturing work teams" at the plant.
"This training approach not only delivers the technical training to the work force but also empowers workers," said
The final phase of training provides employees an opportunity to upgrade skill sets for machining technicians and production team leaders. The plant, working with
"We're working together to keep our site competitive," said
About EcoBoost
The 3.5-liter EcoBoost V-6 engine, the first V-6 direct-injection twin-turbocharged engine produced in
With the fuel economy of a V-6, the EcoBoost engine delivers 355 horsepower and a responsive 350 lb.-ft of torque across a broad RPM range.
The 3.5-liter engine is the first in a wave of EcoBoost engines coming from Ford as part of a strategy to bring affordable fuel efficiency to millions. By 2013, more than 90 percent of Ford's North American lineup will be available with EcoBoost technology.
About
Cleveland Engine Plant No. 1 opened in 1951 as Ford's first engine plant in
Ford Motor Company
Ford Motor Company, a global automotive industry leader based in
SOURCE Ford Motor Company








