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| Infiniti Engine >> STUBBORN CAM CAP BOLTS ON 4.5L VIN N ENGINES
Stubborn Cam Cap Bolts On 1990-96 Infiniti 4.5L VIN N Engines
AERA members have expressed difficulty removing the camshaft cap bolts on 1990-96 Infiniti 4.5L engines. This difficulty raises concern when it is encountered while attempting to remove the first bolt, as there are a total of 48 bolts used. To compound this problem, the bolt size is small and the bolt head is an external TORX(R) type.
AERA members have reported socket breakage while attempting removal, as these smaller tools have limited integrity. Apparently, these bolts have taken a set, as assembly torque of the bolts is a minimal 10 ft. lbs. These bolts had sealer applied at the factory and, in some instances, excessive amounts may have been used. This sealer is actually locking the bolt shank above the threaded area and the head of the bolt.
To facilitate removal of these bolts several methods have been used. Using an impact driver and impact socket has been the most effective. The impact driver uses a shock method to break the bolt loose. Once loose, removal is easily accomplished. One member has indicated a sharp wrap with a hammer and blunt end punch has worked for him. Of course, removing the bolt head by using a grinding or end mill is also possible for the most stubborn bolts.
Before installing the caps, position each camshaft so their locating dowel pin is at the 12 o'clock position. Then, install the camshaft cap mounting bolts and torque them to 10 ft/lbs using the sequence shown in the illustration below. Do not use any sealer on bolt threads, use a light application of oil on the threads and bolt head mating surface.
The AERA Technical Committee
April 1998 - TB 1558
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