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Hyundai Engine >> BOLT GUIDELINE FOR REUES & TORQUE SPECIFICATIONS

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    Engine Bolt Reuse Guidelines & Torque Specifications For
    1996-2003 Hyundai Engines

    The AERA Technical Committee offers the following information regarding engine bolt reuse guidelines & torque specifications for 1996-2003 Hyundai engines. This bulletin applies to the cylinder head, connecting rod and main bearing bolts that use the torque angle method for tightening.

    It has been determined fasteners that are tightened by the conventional torque only method can have substantial clamping force variation. These variations come from several factors such as fastener friction and hand tightening versus power driver tightening methods. Fasteners that are tightened by a low initial torque value plus tightened and additional angular value are known as ?torque-angle bolts" (or sometimes torque-to-yield bolts). These types of bolts or fasteners can achieve very high clamp loads with very small variation.

    YEAR MODEL ENGINE COMPONENT TORQUE REUSE GUIDELINE
    2000-2002 Accent 1.5L Cylinder Head 8 ft/lbs + 60° + 60° Unlimited Reuse
    2001-2002 Accent 1.6L Cylinder Head 26 ft/lbs+ 90° loosen, 26 ft/lbs+90° Unlimited Reuse

    1997-2001 Tiburon 1.8L & 2.0L Cylinder Head M10: 22 ft/lbs+ 60° + 60°M12: 26 ft/lbs + 60° + 60° Unlimited Reuse

    1997-2001 Tiburon 1.8L & 2.0L Main Bearing 22 ft/lbs + 60° Unlimited Reuse
    1997-2001 Tiburon 1.8L & 2.0L Connecting Rod 37-39 ft/lbs No Torque Angle ? Reuse Guidelines Do not apply

    2003 Tiburon 2.0L Cylinder Head M10: 18 ft/lbs+ 60° + 60°M12: 22 ft/lbs + 60° + 60° Unlimited Reuse

    2001-20021999-2002 Santa FeSonata 2.4L Cylinder Head 47 ft/lbs then loosen bolts, 15 ft/lbs + 90° + 90° Reuse only if shank of bolt is 3.91" or shorter

    2001-20021999-2002 Santa FeSonata 2.4L Main Bearing 18 ft/lbs + 90° Reuse only if shank of bolts is 2.79" or shorter

    2001-20021999-2002 Santa FeSonata 2.4L Connecting Rod 15 ft/lbs + 90° Discard ? Do Not Reuse

    1999-20022001-20022003 SonataSanta FeTiburon 2.5L & 2.7L2.7L2.7L Cylinder Head 18 ft/lbs + 60° + 45° Unlimited Reuse

    1999-20022001-20022003 SonataSanta FeTiburon 2.5L & 2.7L2.7L2.7L Main Bearing M10: 22 ft/lbs + 90°M8: 12 ft/lbs + 90° Unlimited Reuse

    1999-20022001-20022003 SonataSanta FeTiburon 2.5L & 2.7L2.7L2.7L Connecting Rod 13 ft/lbs + 90° Discard ? Do Not Reuse

    2001-2002 XG 3.0L & 3.5L Connecting Rod 26 ft/lbs + 90° Discard ? Do Not Reuse

    The AERA Technical Committee
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