Pontiac GTO REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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Pontiac GTO CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Pontiac GTO car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac GTO automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your Pontiac GTO vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR Pontiac GTO AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Pontiac GTO cars and light trucks from 1990+

Cooling System Capacities -> General Motors Corp./Saturn Passenger Cars -> 2003-04
Vehicle: 2004 Pontiac GTO 5.7 V8 GAS

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BRAKE SERVICE PROCEDURES FOR Pontiac GTO AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Pontiac GTO cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2006 Pontiac GTO 6.0 V8 GAS

Brake Pedal

Toyota/GM Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • Distance should be 5.850-6.244 inches.
  • If distance is not as specified, adjust pedal height as follows:
    • Remove lefthand lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to access pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
    • Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...

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FUEL FILTER REPLACEMENT PROCEDURES FOR Pontiac GTO AUTOMOBILES

Fuel filter replacement procedures with corresponding images for most domestic and imported Pontiac GTO cars and light trucks sold in the U.S. for 1980+.

General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2005 Pontiac GTO 6.0 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Pontiac GTO AUTOMOBILES

Includes CV axle, universal joint, and driveline replacement, for domestic and imported Pontiac GTO cars and light trucks from 1990+.

DRIVESHAFT U-JOINT, Replace
Vehicle: 2004 Pontiac GTO 5.7 V8 GAS

  • Raise and support vehicle on a hoist.
  • Remove tire and wheel assembly.
  • Disconnect tie rod from knuckle.
  • Insert a drift into rotor and against caliper in order to prevent rotor from turning.
  • Remove wheel drive shaft nut.
  • Remove stabilizer link.
  • Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect ele...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Pontiac GTO AUTOMOBILES

Includes starter and alternator replacement procedures for domestic and imported Pontiac GTO cars and light trucks from 1990+.

Starter, Replace
Vehicle: 2004 Pontiac GTO 5.7 V8 GAS

  • Disconnect battery ground cable.
  • Raise and suitably support vehicle.
  • Remove lefthand catalytic converter.
  • Remove mounting bolts and lower starter motor.
  • Remove mounting nuts, then wiring harness starter lead and washer.
  • Remove mounting nut and positive cable nut at starter solenoid.
  • Remove starter motor.
  • Reverse procedu...

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MAINTENANCE LAMP RESET PROCEDURES FOR Pontiac GTO AUTOMOBILES

Maintenance lamp reset procedures with corresponding images for most domestic and imported Pontiac GTO cars and light trucks sold in the U.S. from 1990+.

General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 2004 Pontiac GTO 5.7 V8 GAS

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Pontiac GTO AUTOMOBILES

Includes radiator, cooling and heater hose replacement procedures for domestic and imported Pontiac GTO cars and light trucks from 1990+

Radiator, Replace
Vehicle: 2004 Pontiac GTO 5.7 V8 GAS

  • Lift locking levers, then disconnect Mass Air Flow (MAF) and Intake Air Temperature (IAT) sensors' electrical connectors.
  • Loosen two clamps and remove intake duct.
  • Drain cooling system into suitable container.
  • Remove vapor hose from radiator fan shroud clips and radiator clamp, then position it aside.
  • Remove vapor hose to surge tank clamp at radiator and position it aside.
  • Remove five upper shroud to radiator retainers.
  • Lift shroud on righthand side and release lefthand side locating tab.
  • Loosen and remove radiator outlet hose from radiator and thermostat housing.
  • Remove coolant vapor...

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SERPENTINE BELT SERVICE PROCEDURES FOR Pontiac GTO AUTOMOBILES

Serpentine belt replacement procedures with corresponding images for most domestic and imported Pontiac GTO cars and light trucks sold in the U.S. from 1990+.

Serpentine Drive Belt, Replace -> Installation -> Removal
Vehicle: 2005 Pontiac GTO 6.0 V8 GAS

Removal

  • Install suitable breaker bar with hex-head socket to drive belt tensioner bolt.
  • Relieve tension on belt by rotating drive belt tensioner clockwise.
  • Remove belt from pulleys and drive belt tensioner.
  • Slowly release tension on drive belt tensioner. Remove breaker bar and socket from drive belt tensioner bolt.

Installation

  • Route drive belt arou...

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COMPONENT LOCATION DIAGRAMS FOR Pontiac GTO AUTOMOBILES

Component location diagrams for most Pontiac GTO cars and light trucks sold in the U.S. from 1990+.

Manual Transmission Components Diagram for 2004 Pontiac GTO  5.7 V8 GASManual Transmission Components Diagram for 2004 Pontiac GTO 5.7 V8 GAS

Components on diagram:
  • Vehicle Speed Sensor
  • Skip Shift Solenoid
  • Reverse Lockout Solenoid
  • Engine Wiring Harness
  • Theft System Horn Diagram for 2005 Pontiac GTO  6.0 V8 GASTheft System Horn Diagram for 2005 Pontiac GTO 6.0 V8 GAS

    Components on diagram:
  • Radio
  • Subwoofer Amplifier
  • Antenna Module
  • Subwoofer
  • Front Door Speaker
  • CLICK HERE TO GET FULL ACCESS TO Pontiac GTO PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR Pontiac GTO AUTOMOBILES

    OEM drawn wiring diagrams for most Pontiac GTO cars and light trucks sold in the U.S.

    2004 Pontiac GTO  5.7 V8 GAS Wiring Diagram2004 Pontiac GTO 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • RH Turn
  • LH Turn
  • Body Control Module
  • LH Front Park/Turn Signal Lamp
  • RH Front Park/Turn Signal Lamp
  • 2004 Pontiac GTO  5.7 V8 GAS Wiring Diagram2004 Pontiac GTO 5.7 V8 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • RH Headlamp
  • Generator
  • Headlamp Relay
  • Fog Lamp Relay
  • CLICK HERE TO GET FULL ACCESS TO Pontiac GTO WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR Pontiac GTO AUTOMOBILES

    OEM TSB listings for most Pontiac GTO cars and light trucks sold in the U.S. from 1985+.

    Document: DIAGNOSTIC TROUBLE CODES REQUIRED ON REPAIR ORDERS
    Vehicle: 2006 Pontiac GTO 6.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: UPDATED REQUIREMENT FOR A/C REFRIGERANT SYSTEM REPAIRS THAT ARE SUBMITTED FOR WARRANTY REIMBURSEMENT
    Vehicle: 2004 Pontiac GTO 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO Pontiac GTO TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR Pontiac GTO AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Pontiac GTO cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Pontiac GTO cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Pontiac GTO cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Pontiac GTO cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO Pontiac GTO SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2004 Pontiac GTO Bumper Reinforcement, Rear, A high quality, direct fit OE replacement bumper reinforcement; With 1-year limited Martins warranty..

    Source: Auto Body Parts Store

    $245.56

    Click here to view more details about 1987 Pontiac GTO Antenna1987 Pontiac GTO Antenna, 1-section mast; 470 mm extension; Stick-on; A high quality universal imitation antenna; May require modification or other adjustment to your vehicle upon installation..

    Source: Auto Body Parts Store

    $5.01

    Click here to view more details1966 Pontiac GTO Backup Light Housing LH/RH Use 2 PER Car, Backup Light Housing Driver Side/Passenger Side Use 2 PER Car, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $38.50

    Click here to view more details about 1971 Pontiac GTO V8, 7.5 L, 455 CID Rebuilt Engine1971 Pontiac GTO V8, 7.5 L, 455 CID Rebuilt Engine, No smog, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,041.00

    Click here to view more details2004 Pontiac GTO Used Air Flow Meter/Sensor, 5.7, AUTO, 4X4, Very Good.

    Source: Used Auto Parts Store

    $69.00

    Click here to view more details2005 Pontiac GTO Used Cooling Fan Assembly, Fan Assm, Very Good.

    Source: Used Auto Parts Store

    $189.00
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