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Plymouth Sundance CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Plymouth REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Plymouth Sundance car and truck
repair procedures including Plymouth engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Plymouth Sundance automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+
Component Replacement & Adjustment -> Passenger Cars Except Colt, Colt Vista, Concorde, Intrepid, Summit, Summit Wagon & Vision -> Expansion (H) Valve, Replace
Vehicle: 1992 Plymouth Sundance America 2.2 L4 GAS
- Discharge system and disconnect electrical connector from pressure cutoff switch.
- Remove bolt in center of plumbing sealing plate, Fig. .
- Pull refrigerant line assembly forward taking care not to scratch valve sealing surfaces with tube pilots.
- Remove two screws while holding valve.
- Carefully remove valve.
- Remove and replace aluminum gaskets on evaporator and plumbing sealing plates.
- Remove sealing ca...
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BRAKE SERVICE PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> Colt, Colt Vista, Laser, Summit, Summit Wagon & Talon -> PUSHROD ADJUSTMENT
Vehicle: 1993 Plymouth Sundance Duster 3.0 V6 GAS
PUSHROD ADJUSTMENT
In some cases adjustment of the brake booster pushrod is necessary to ensure proper operation of the power brake system. A pushrod that is too long will cause the master cylinder piston to close off the compensating port, preventing hydraulic pressure from being released and resulting in brake drag. A pushrod that is too short will cause excessive brake pedal travel and cause groaning noises to come from the booster when the...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Plymouth Sundance cars and light trucks sold in the U.S. for 1980+.
DaimlerChrysler/AMC/Eagle Passenger Cars -> Fuel Filter Scheduled Maintenance -> 1981-06 Front Wheel Drive Models Except Champ & Colt -> Normal Service -> Severe Service
Vehicle: 1991 Plymouth Sundance RS 2.5 L4 GAS
Normal ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Plymouth Sundance cars and light trucks from 1990+.
CV AXLE SHAFT, Replace
Vehicle: 1994 Plymouth Sundance 2.5 L4 GAS
Inboard CV joints have stub shafts splined into differential side gears, or the intermediate shaft on the right side of an equal length system. Driveshafts are spring loaded and are retained to side gears by constant spring pressure provided by spring contained in CV joints.
- Raise and support vehicle.
- Remove tires and wheels.
- Remove cotter pin, lock and spring washer, then hub nut and washer.
- If removing righthand driveshaft, speedometer pinion must be removed prior to driveshaft removal.
- Remove clamp bolt securing ball joint clamp bolt to steering knuckle, then separate ball ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 1991 Plymouth Sundance 2.2 L4 GAS
- Disconnect battery ground cable.
- Remove alternator drive belt
- Remove alternator mounting bolts and position alternator to gain access to all connectors wires.
- Remove B+ terminal nut, field terminal nut, ground and harness hold down...
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MAINTENANCE LAMP RESET PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.
Chrysler LLC Cars -> Air Bag Warning Lamp ->
Vehicle: 1992 Plymouth Sundance Duster 3.0 V6 GAS
This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the Air B...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Plymouth Sundance cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1992 Plymouth Sundance Duster 3.0 V6 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator using hose clamp pliers.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from coolant inlet tube using hose clamp pliers.
- Remove radiator outlet hose from coolant inlet tube and from vehicle.
- Reverse procedu...
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SERPENTINE BELT SERVICE PROCEDURES FOR Plymouth Sundance AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1993 Plymouth Sundance Duster 2.5 L4 GAS
- To remove or install air conditioning compressor and alternator drive belt, loosen idler pulley lock bolt, then turn adjusting screw to move idler pulley.
- T...
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COMPONENT LOCATION DIAGRAMS FOR Plymouth Sundance AUTOMOBILES
Component location diagrams for most Plymouth Sundance cars and light trucks sold in the U.S. from 1990+.
 Front Door Splice Locations Diagram for 1990 Plymouth Sundance 2.5 L4 GASComponents on diagram: |
 Engine Compartment Component Locations Diagram for 1993 Plymouth Sundance 2.2 L4 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Plymouth Sundance AUTOMOBILES
OEM drawn wiring diagrams for most Plymouth Sundance cars and light trucks sold in the U.S.
 1988 Plymouth Sundance 2.2 L4 GAS Wiring DiagramComponents on diagram: |
 1991 Plymouth Sundance RS 2.5 L4 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Plymouth Sundance AUTOMOBILES
OEM TSB listings for most Plymouth Sundance cars and light trucks sold in the U.S. from 1985+.
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Document: WARRANTY - ELECTRONIC EXCHANGE PROGRAM CHANGES - REVISED Vehicle: 1992 Plymouth Sundance RS 3.0 V6 GAS Auto Systems: |
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Document: A/C-HEATER - LONG DELAY/MODE CHANGES/VERY COLD AMB Vehicle: 1989 Plymouth Sundance 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Plymouth Sundance AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Plymouth Sundance cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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