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MERCEDES-BENZ E430 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT MERCEDES-BENZ REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    1998

    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about MERCEDES-BENZ E430 car and truck repair procedures including MERCEDES-BENZ engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your MERCEDES-BENZ E430 automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for MERCEDES-BENZ mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your MERCEDES-BENZ E430 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+

    Mercedes-Benz -> Automatic Temperature Control Systems -> Troubleshooting -> SL500 & SL600
    Vehicle: 2002 MERCEDES-BENZ E430 4.3 V8 GAS

    Refer to Figs. through for explanations of symbols, connections and steps included in charts.

    SL500 & SL600

    When troubleshooting compressor, refer to Fig. for component locations.

    When A/C compressor does not switch on, proceed as follows:

    • Check A/C push-button control module ground connection by turning ignition to On position and pressing AUTOMATIC button.
    • Connect voltmeter to terminal block and test both dual function A/C compressor pressure switch connections in series for ground, Fig. . Compare results as ...

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    BRAKE SERVICE PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+.

    Power Brake Units -> Diagnosis & Testing -> Brake Booster -> Non-Return Valve
    Vehicle: 1999 MERCEDES-BENZ E430 4.3 V8 GAS

    Non-Return Valve
    • Disconnect brake booster vacuum line.
    • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
    • Start engine and create 10.9-11.6 psi vacuum by opening and suddenly releasing throttle.
    • Turn engine off.
    • If vacuum drops more than 2.9 psi in 30 seconds, replace vacuum line.
    • Torque vacuum line to 22 ft. lbs.
    Brake Booster
    • Disconnect brake booster vacuum line.
    • Connect pressure tester tool No. 201 589 13 21 00, or equivalent, between brake booster and vacuum line.
    • Connect suitable pressure tester at brake caliper.
    • Connect Bosch ...

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    FUEL FILTER REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. for 1980+.

    Mercedes-Benz -> Fuel Filter Scheduled Maintenance -> 1980-02 Models w/Gasoline Engines -> Normal Service -> Severe Service
    Vehicle: 2002 MERCEDES-BENZ E430 4matic 4.3 V8 GAS

    Normal Service

    Replace e...

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    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+.

    DRIVESHAFT, Replace
    Vehicle: 2000 MERCEDES-BENZ E430 4.3 V8 GAS

    • Raise and support vehicle.
    • Disconnect middle or rear muffler suspension and lower exhaust system at muffler and support, Fig. .
    • Remove exhaust heat shield and reinforcement brace.
    • Remove seat belt bracket.
    • Remove mounting bolts and nuts, then disconnect front driveshaft from transmission. Flexible disc remains on driveshaft.
    • Remove mounting bolts and nuts, then disconnect rear driveshaft from differential carrier. Flexible disc remains on driveshaft.
    • Loosen flexible discs fitted sleeves using suitable six-inch long, .3974-.4725 inch diameter steel drift.
    • Su...

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    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from mid 1990's+.

    Relearn Procedures
    Vehicle: 2002 MERCEDES-BENZ E430 4matic 4.3 V8 GAS

    Drive vehicle for a minimum of ten minutes while maintaining a continuous speed above 15 mph. During this time the system will learn the new ...

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    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+.

    Alternator, Replace
    Vehicle: 2000 MERCEDES-BENZ E430 4.3 V8 GAS

    • Disconnect battery ground cable from battery.
    • Remove bottom engine compartment paneling.
    • Remove viscous fan coupling.
    • Remove drive belt.
    • Remove air pump.
    • Remove idler pulley bracket.
    • Remove nuts and wires from B+ and D+ terminals on alternator.
    • Remove alternat...

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    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. as equipped to the current model year.

    Cabin Air Filter Service -> Mercedes-Benz -> 1996-2002 E Class & 2000-06 CL & S Class
    Vehicle: 1998 MERCEDES-BENZ E430 4.3 V8 GAS

    On 1996-2005 models, under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    On 2006 models except AMG, under normal operating conditions the cabin air filter should be replaced every 24 months or 26,000 miles. In dusty areas change the cabin air filter more often.

    On 2006 AMG models, under normal operating conditions the cabin air filter should be replaced every 24 months or 30,000 miles. In dusty areas change the cabin air filter ...

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    MAINTENANCE LAMP RESET PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from 1990+.

    Mercedes-Benz -> Fuel Reserve & Fuel Cap Placement Warning Lamp ->
    Vehicle: 2000 MERCEDES-BENZ E430 4.3 V8 GAS

    The Fuel Reserve and Fuel Cap Placement warning lamp will illuminate when the ignition switch is placed in the On position to indicate the warning system is operational. After the engine has been started, the warning lamp should go off. If the warning lamp is blinking, the fuel tank filler cap is improperly installed or a leak in the fuel system has been detected. Properly install the fuel tank filler cap. If fuel tank filler cap was improperly...

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported MERCEDES-BENZ E430 cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2001 MERCEDES-BENZ E430 4matic 4.3 V8 GAS

    • Remove engine compartment panel.
    • Drain radiator coolant into suitable container.
    • Remove front engine compartment bottom cover.
    • Remove viscous fan mounting nut while counterholding pulley socket bolts with suitable wrench. Mounting nut has righthand threads.
    • Disconnect fan connector and remove shroud.
    • Remove protective grille.
    • Disconnect ATF line...

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    SERPENTINE BELT SERVICE PROCEDURES FOR MERCEDES-BENZ E430 AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 1998 MERCEDES-BENZ E430 4.3 V8 GAS

    • Remove viscous fan mounting nut while counterholding pulley socket bolts with suitable wrench. Mounting nut has righthand threads.
    • Disconnect fan connector and remove shroud.
    • Remove fa...

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    COMPONENT LOCATION DIAGRAMS FOR MERCEDES-BENZ E430 AUTOMOBILES

    Component location diagrams for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from 1990+.

    Left Rear Of Trunk Diagram for 2001 MERCEDES-BENZ E430 4matic 4.3 V8 GASLeft Rear Of Trunk Diagram for 2001 MERCEDES-BENZ E430 4matic 4.3 V8 GAS

    Components on diagram:
  • E3e1
  • Turn Signal Lamp
  • Within Trunk Lid Lock Diagram for 2002 MERCEDES-BENZ E430  4.3 V8 GASWithin Trunk Lid Lock Diagram for 2002 MERCEDES-BENZ E430 4.3 V8 GAS

    Components on diagram:
  • Trunk Lid Lock Switch
  • S88/s2s
  • CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E430 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR MERCEDES-BENZ E430 AUTOMOBILES

    OEM drawn wiring diagrams for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S.

    2001 MERCEDES-BENZ E430  4.3 V8 GAS Wiring Diagram2001 MERCEDES-BENZ E430 4.3 V8 GAS Wiring Diagram

    Components on diagram:
  • SRS Control Module
  • Data Link Connector
  • Battery
  • Radio
  • Engine Control Module
  • 2001 MERCEDES-BENZ E430 4matic 4.3 V8 GAS Wiring Diagram2001 MERCEDES-BENZ E430 4matic 4.3 V8 GAS Wiring Diagram

    Components on diagram:
  • Steering Column Up/Down Switch
  • ESC Motor
  • CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E430 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR MERCEDES-BENZ E430 AUTOMOBILES

    OEM TSB listings for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. from 1985+.

    Document: D2B FIBER OPTIC CONFIGURATION AND VERSION CODING - REVISED
    Vehicle: 2002 MERCEDES-BENZ E430 4matic 4.3 V8 GAS

    Auto Systems:
  • Chassis Electrical, Wiring, Fuses & Breakers, Wipers, Motors
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • Entertainment: Stereo, Radio, Cassettes
  • Document: AUDIO NOT MUTING AND TELEAID ACTIVE WINDOW NOT APPEARING DURING A TELEAID CALL
    Vehicle: 2000 MERCEDES-BENZ E430 4matic 4.3 V8 GAS

    Symptoms:
  • Insufficient Performance
  • Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E430 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR MERCEDES-BENZ E430 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most MERCEDES-BENZ E430 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO MERCEDES-BENZ E430 SPECIFICATIONS DATA!

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