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Lincoln Navigator CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Lincoln REPAIR SHOPS DON'T WANT YOU TO KNOW
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Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about Lincoln Navigator car and truck
repair procedures including Lincoln engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Lincoln Navigator automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported Lincoln Navigator cars and light trucks from 1990+
Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cycling Switch, Replace -> Blackwood, Expedition & Navigator -> Econoline, Excursion, F-Super Duty & F-150 -> Escape & Windstar -> Ranger
Vehicle: 2001 Lincoln Navigator 5.4 V8 GAS
Blackwood, Expedition & Navigator
- Remove junction block splash shield.
- Disconnect starter relay cable ends and junction block connectors, then the mounting screws and junction block bracket.
- Disconnect electrical connector and remove cycling switch.
- Reverse procedure to install, noting the following:
- Install new O-rings coated with suitable refrigerant oil.
- Torque junction block mounting screws to 108 inch lbs.
- Torque starter relay cable ends to 71 inch lbs.
Econoline, Excursion, F-Super Duty & F-150
-
...
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BRAKE SERVICE PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported Lincoln Navigator cars and light trucks from 1990+.
Disc Brakes -> Description -> Aviator -> E-Series -> Escape & Mariner -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-150 & Mark LT -> Freestar & Monterey -> Front -> Ranger -> Rear
Vehicle: 2005 Lincoln Navigator 5.4 V8 GAS
Aviator
Front
The Aviator utilizes a dual piston front brake caliper and a single piston rear brake caliper. The caliper floats on two guide pins that are bolted to the caliper and extend into the caliper anchor, Fig. .
Rear
The rear disc brake system utilizes a single piston brake caliper. The mechanical parking brake system uses a drum in hat system within the rear brake disc, Fig. .
E-Series
Front
The disc brake caliper is a pin slider, single piston design on the E-150 models and a pin slider dual piston design on the E-250, E-350, E-450 & E-550 models, Figs. through .
Rear
E-Series veh...
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FUEL FILTER REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Fuel filter replacement procedures with corresponding images for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. for 1980+.
Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Gasoline Fuel Injected Engines Except Escape, Freestar, Mariner, Monterey, Villager, 2005-06 Aviator, Explorer & Mountaineer, 2005-06 Expedition & Navigator & 2004-06 F150 & Mark LT
Vehicle: 1998 Lincoln Navigator 5.4 V8 GAS
The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.
The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.
After the battery ...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Includes CV axle, universal joint, and driveline replacement, for domestic and imported Lincoln Navigator cars and light trucks from 1990+.
CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2006 Lincoln Navigator Luxury 5.4 V8 GAS
Front
The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations. Failure to follow these instructions may result in personal injury.
- With vehicle in neutral, position vehicle on a hoist.
- Remove front driveshaft shield.
- Index-mark front flange and pini...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. from mid 1990's+.
Description
Vehicle: 2008 Lincoln Navigator 5.4 V8 GAS
The optional TPMS (Tire Pressure Monitor System) has the ability to monitor the air pressure of all five tires. The tire-mounted pressure sensors transmit signals to the TPMS module by using the valve stem as an antenna. These transmissions are sent approximately every 60 seconds when the vehicle speed exceeds 20 mph....
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Includes starter and alternator replacement procedures for domestic and imported Lincoln Navigator cars and light trucks from 1990+.
Alternator, Replace
Vehicle: 2006 Lincoln Navigator Luxury 5.4 V8 GAS
- Disconnect battery ground cable.
- Remove air cleaner outlet tube assembly.
- Drain cooling system into suitable container.
- Remove front air deflector.
- Remove upper radiator hose from radiator.
- Remove overflow bottle from radiator.
- Remove fan and clutch using suitable tool.
- Remove fan shroud attaching bolts, then fan shroud.
- Rotate belt tensioner clockwise, th...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Cabin air filter locations and replacement procedures with corresponding images for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. as equipped to the current model year.
Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2007 Lincoln Navigator Luxury 5.4 V8 GAS
On these models, the cabin air filter is an option.
Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.
- From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...
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MAINTENANCE LAMP RESET PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Maintenance lamp reset procedures with corresponding images for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. from 1990+.
Ford Motor Co. Trucks -> Check Gauge Warning Lamp ->
Vehicle: 2009 Lincoln Navigator L 5.4 V8 FLEX
This indicator should light if any of the following conditions appear:
- Engine oil pressure drops below approxi...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Includes radiator, cooling and heater hose replacement procedures for domestic and imported Lincoln Navigator cars and light trucks from 1990+
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 1998 Lincoln Navigator 5.4 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from water inlet.
- Remove radiator outlet hose from water inlet and from vehicle.
- Reverse procedure to ins...
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SERPENTINE BELT SERVICE PROCEDURES FOR Lincoln Navigator AUTOMOBILES
Serpentine belt replacement procedures with corresponding images for most domestic and imported Lincoln Navigator cars and light trucks sold in the U.S. from 1990+.
Serpentine Drive Belt, Replace
Vehicle: 1998 Lincoln Navigator 5.4 V8 GAS
- Rotate accessory drive tensioner clockwise, using a suitable tool to relieve tension fro...
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COMPONENT LOCATION DIAGRAMS FOR Lincoln Navigator AUTOMOBILES
Component location diagrams for most Lincoln Navigator cars and light trucks sold in the U.S. from 1990+.
 Body Components Diagram for 2007 Lincoln Navigator Ultimate 5.4 V8 GASComponents on diagram: |
 Automatic Parking Brake Release Components Diagram for 2004 Lincoln Navigator 5.4 V8 GASComponents on diagram: |
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WIRING DIAGRAMS FOR Lincoln Navigator AUTOMOBILES
OEM drawn wiring diagrams for most Lincoln Navigator cars and light trucks sold in the U.S.
 2007 Lincoln Navigator Ultimate 5.4 V8 GAS Wiring DiagramComponents on diagram: |
 2005 Lincoln Navigator 5.4 V8 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR Lincoln Navigator AUTOMOBILES
OEM TSB listings for most Lincoln Navigator cars and light trucks sold in the U.S. from 1985+.
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Document: DISCHARGED BATTERIES - VEHICLES IN STORAGE / LIMITED USE Vehicle: 2007 Lincoln Navigator L Luxury 5.4 V8 GAS Symptoms: |
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Document: LEATHER-WRAPPED STEERING WHEEL - LEATHER COMING LOOSE - REVISED Vehicle: 2007 Lincoln Navigator Luxury 5.4 V8 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR Lincoln Navigator AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most Lincoln Navigator cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most Lincoln Navigator cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most Lincoln Navigator cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most Lincoln Navigator cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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