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GMC Savana 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 1500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 1500 automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Savana 1500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Expansion Tube (Orifice), Replace -> C, K, S & T Series -> G Van -> Montana, Silhouette, Trans Sport & Venture
    Vehicle: 1999 GMC Savana 1500 5.0 V8 GAS

    G Van
    • Recover refrigerant as outlined under .
    • Remove evaporator tube to evaporator case retainer.
    • Remove evaporator tube from evaporator case.
    • Remove orifice tube from evaporator. If orifice tube is difficult to remove, carefully apply heat to fitting.
    • Reverse procedure to install.
    C, K, S & T Series
    • Recover refrigerant as outlined under .
    • Loosen nut at liquid line to evaporator inlet pipe connection. Carefully remove tube, using needle nose pliers or other suitable tool. If expansion tube is seized in its...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.

    Anti-Lock Brakes -> Kelsey-Hayes -> System Service -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Envoy, Rainier & Trailblazer -> Express & Savana -> Front Wheel Speed Sensor -> Manual Bleed -> Pressure Bleed -> Rear Wheel Speed Sensor -> Tahoe & Yukon Hybrid
    Vehicle: 2007 GMC Savana 1500 LT 5.3 V8 FLEX

    Brake System Bleed

    Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.

    Manual Bleed
    • Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
    • Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
    • ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 2002 GMC Savana 1500 5.7 V8 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    Engines Less Fuel Pressure ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
    Vehicle: 2003 GMC Savana 1500 5.3 V8 GAS

    Front

    • Raise and support vehicle.
    • Mark the front U-joint to the pinion yoke on the front differential.
    • Mark the relationship of the rear U-joint to the transfer case drive flange.
    • Remove the retaining nuts and bolts from the drive flange.
    • Remove the clamps and retaining bolts from the front drive axle pinion flange.
    • Remove the front propeller shaft from the vehicle.
    • Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
    • Reverse procedure to install, noting the following:
      • Torque front propeller shaft retainer bolts 18 f...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from mid 1990's+.

    Component Replacement -> Installation -> Removal -> Tire Pressure Indicator Sensor
    Vehicle: 2008 GMC Savana 1500 LT 5.3 V8 FLEX

    Tire Pressure Indicator Sensor

    Each tire pressure sensor has an internal power supply which has a service life of 10 years.

    Removal
    • Loosen the lug nuts.
    • Raise and support vehicle with jack stands, then remove the wheel and tire assembly.
    • Prior to dismounting the tire from the wheel, note the following precautions:
      • Position the bead breaking fixture 90° from the valve stem when separating the tire bead from the wheel.
      • Place the mounting and dismounting head so that the tire iron or pry bar can be inserted slightly clockwise of the sensor body when prying the tire bead up and over ...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2006 GMC Savana 1500 LS 4.3 V6 GAS

    • Raise and support vehicle.
    • Remove starter to engine brace and heat shields.
    • Disconnect wires from solenoids.
    • Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
    • Remove starter motor from vehicle.
    • Reverse procedure to install, noting the fol...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Traction Control System (TCS)/Electronic Stability Control (ESC) Warning Lamp ->
    Vehicle: 2001 GMC Savana 1500 5.7 V8 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If t...

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+

    Radiator, Replace
    Vehicle: 2003 GMC Savana 1500 5.3 V8 GAS

    • Drain cooling system into a suitable container, then disconnect hose from coolant reservoir.
    • Remove coolant recovery reservoir retaining screws, then coolant recovery reservoir.
    • Remove air intake duct, then disconnect mass air flow sensor electrical connector.
    • Remove MAF/IAT sensor, then pull up on air clea...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

    • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
    • Route belt over pulleys excep...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GMC Savana 1500 AUTOMOBILES

    Component location diagrams for most GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    Ground Locations Diagram for 2006 GMC Savana 1500 LT 4.3 V6 GASGround Locations Diagram for 2006 GMC Savana 1500 LT 4.3 V6 GAS

    Components on diagram:
  • Ground G-104
  • Body Components Diagram for 2008 GMC Savana 1500  4.3 V6 GASBody Components Diagram for 2008 GMC Savana 1500 4.3 V6 GAS

    Components on diagram:
  • Fuse Block
  • Connector C300
  • Connector C222
  • Connector C311
  • Connector C318
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Savana 1500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Savana 1500 cars and light trucks sold in the U.S.

    2005 GMC Savana 1500  4.3 V6 GAS Wiring Diagram2005 GMC Savana 1500 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Data Link Connector
  • Throttle Actuator Control Module
  • Stop Lamp Switch
  • Powertrain Control Module
  • 2006 GMC Savana 1500 LS 5.3 V8 GAS Wiring Diagram2006 GMC Savana 1500 LS 5.3 V8 GAS Wiring Diagram

    Components on diagram:
  • Turn Signal/Hazard Flasher Module
  • Stoplamp Switch
  • Center High Mounted Stoplamp
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC Savana 1500 AUTOMOBILES

    OEM TSB listings for most GMC Savana 1500 cars and light trucks sold in the U.S. from 1985+.

    Document: INFORMATION ON WATER OR ETHYLENE GLYCOL IN TRANSMISSION OIL
    Vehicle: 2006 GMC Savana 1500 5.3 V8 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: CONTAMINATED R-134A A/C SYSTEMS - AIR CONDITIONING SYSTEM FLUSHING PROCEDURES AND GUIDELINES - REVISED
    Vehicle: 1999 GMC Savana 1500 5.0 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 1500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2000 GMC Savana 1500 Alternator2000 GMC Savana 1500 Alternator, 140 amps output, 12 V, internally regulated, clockwise rotation, 5 o'clock position, 1255 pulley; Replaces OE Delco unit; No core required; A high quality, direct fit OE replacement alternator; May not include pulley..

    Source: Auto Body Parts Store

    $125.67

    Click here to view more details about 2005 GMC Savana 1500 Fender, Front, Driver Side2005 GMC Savana 1500 Fender, Front, Driver Side.

    Source: Auto Body Parts Store

    $43.90

    Click here to view more details2004 GMC Safari Van 16" X 6.5" Steel Wheel, STEEL WHEEL, 16 X 6.5, 6 STUDS/LUGS, 5.5" BOLT DIA, SPARE, BLACK , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $65.13

    Click here to view more details2002 GMC Savana 1500 V8, 5.7 L, 350 CID Rebuilt Engine, 2-bolt Metric Block, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,769.00

    Click here to view more details2008 GMC Savana 1500 Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $86.00

    Click here to view more details2010 GMC Savana 1500 Used Condenser Assembly, AC DELCO BOXED, Very Good.

    Source: Used Auto Parts Store

    $141.00
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