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GMC Savana 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 1500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 1500 automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Savana 1500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+

    Component Replacement & Adjustment -> Light Duty Trucks & Vans -> Cooling System Bleed -> Astro & Safari -> Aztek -> Bravada, S & T Series -> C & K Series -> G Series -> Rendezvous -> Tracker -> Vue
    Vehicle: 2002 GMC Savana 1500 5.7 V8 GAS

    Astro & Safari
    • Slowly pour in one half of engines cooling system capacity with suitable coolant.
    • Fill remaining capacity with clean water to 1/2 inch below radiator filer neck.
    • Start engine and let cooling system warm up. If level drops, top off with clean water.
    • Install radiator cap.
    • Inspect coolant level in coolant recovery system, top off as necessary.
    Aztek
    • Open air bleed valves on water pump and thermostat housing.
    • Slowly add a 50/50 mixture of suitable coolant and clean water to radiator until coolant le...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.

    Power Brake Units -> Delco Brake Booster -> Power Brake Unit Service
    Vehicle: 1999 GMC Savana 1500 5.7 V8 GAS

    The power brake unit is n...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
    Vehicle: 2003 GMC Savana 1500 5.3 V8 GAS

    Returnless Fuel System

    On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

    On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.

    DRIVESHAFT, Replace -> One Piece Driveshaft -> Two Piece Driveshaft
    Vehicle: 1999 GMC Savana 1500 5.7 V8 GAS

    One Piece Driveshaft
    • Raise and support vehicle.
    • Mark rear universal joint to drive shaft flange.
    • Remove retaining bolts and clamps.
    • Remove propeller shaft from pinion drive flange.
    • Remove propeller shaft from transmission/transfer case.
    • Using tape or a rubber band, wrap the U-Joint bearing caps to ensure bearing caps do not separate from U-Joint.
    • Reverse procedure to install, noting the following:
      • Align reference marks made during removal.
      • Torque yoke retainer bolts to 18 ft. lbs.
    Two Piece Driveshaft
    • Raise and support vehicle.
    • Suppor...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic System Check -> Diagnostic Tests -> DTC C0569 System Configuration Error -> DTC C0750 Left Front Low Tire Pressure Sensor, C0755 Right Front Low Tire Pressure Sensor, C0760 Left Rear Low Tire Pressure Sensor Or C0765 Right Rear Low Tire Pressure Sensor -> DTC C0775 Low Tire Pressure System Sensors Not Learned -> Intermittent & Poor Connections -> Intermittents -> Low Tire Pressure Indicator Fault -> Poor Connections
    Vehicle: 2008 GMC Savana 1500 LS 5.3 V8 FLEX

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Diagnostic Tests

    Low tire pressure in one or more tires is indicated by a continuously illuminated TPMS indicator after the bulb check is completed. The DIC will display a check tire pressure type message, if equipped. It is not necessary to perform the Relearn procedure for a low tire condition.

    When a TPMS DTC is set, the TPMS indicator will flash for one minute after the bulb check is completed and then will remain illuminated. The DI...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.

    Starter, Replace
    Vehicle: 2003 GMC Savana 1500 5.3 V8 GAS

    • Raise and support vehicle.
    • Remove starter to engine brace and heat shields.
    • Disconnect wires from solenoids.
    • Remove starter motor mounting bolts, washers and lower starter. Record position of shims, if required.
    • Remove starter motor from vehicle.
    • Reverse procedure to install, noting the fol...

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    MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
    Vehicle: 1999 GMC Savana 1500 4.3 V6 GAS

    A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.

    Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+

    Heater Hose, Replace -> Bypass -> Inlet -> Outlet
    Vehicle: 2002 GMC Savana 1500 4.3 V6 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Remove upper fan shroud.
    • Remove accumulator.
    • Reposition heater core inlet hose clamp at coolant bypass valve.
    • Remove hose from coolant bypass valve.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outlet

    • Drain cooling system into a suitable container.
    • Remove upper fan shroud.
    • Remove accumulator.
    • Reposition heater hose ou...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

    These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

    • Rotate tensioner counterclockwise using suitable 1/2 inch break...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR GMC Savana 1500 AUTOMOBILES

    Component location diagrams for most GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    Automatic Transmission, 4-Speed, 4L60-E Diagram for 2002 GMC Savana 1500  4.3 V6 GASAutomatic Transmission, 4-Speed, 4L60-E Diagram for 2002 GMC Savana 1500 4.3 V6 GAS

    Components on diagram:
  • Vehicle Speed Sensor
  • Park/Neutral Position Switch
  • Connector C-103
  • Passlock Module Diagram for 2002 GMC Savana 1500  5.7 V8 GASPasslock Module Diagram for 2002 GMC Savana 1500 5.7 V8 GAS

    Components on diagram:
  • Passlock Module
  • I/P Carrier
  • Passlock Module Connector
  • Passlock Module Retaining Tab
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Savana 1500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Savana 1500 cars and light trucks sold in the U.S.

    2002 GMC Savana 1500  4.3 V6 GAS Wiring Diagram2002 GMC Savana 1500 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Daytime Running Lamps Control Module
  • Fog Lamp Enable Relay
  • 2008 GMC Savana 1500  5.3 V8 FLEX Wiring Diagram2008 GMC Savana 1500 5.3 V8 FLEX Wiring Diagram

    Components on diagram:
  • Windshield Wiper Motor
  • A/C Compressor Clutch
  • A/C Low Pressure Switch
  • A/C Compressor
  • A/C Refrigerant Pressure Sensor
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC Savana 1500 AUTOMOBILES

    OEM TSB listings for most GMC Savana 1500 cars and light trucks sold in the U.S. from 1985+.

    Document: REPLACEMENT OF HEADLAMP ASSEMBLIES UNDER WARRANTY AND USE OF GM VS. NON-GM HEADLAMP ASSEMBLIES - REVISED
    Vehicle: 2006 GMC Savana 1500 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Lighting, Horns, Turn Signals, Steering Column
  • Document: INFORMATION ON UPGRADING CERTAIN ONSTAR GENERATION 4 AND 5 ANALOG/DIGITAL-READY SYSTEMS TO ONSTAR GENERATION 6 DIGITAL-CAPABLE SYSTEM - REVISED
    Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

    Auto Systems:
  • Aux Equip, Phone, Jacks, Trailer Hitches, Towing
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 1500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2006 GMC Savana 1500 Grille Bracket, Driver Or Passenger Side2006 GMC Savana 1500 Grille Bracket, Driver Or Passenger Side, A high quality, direct fit OE replacement grille retainer; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $3.13

    Click here to view more details about 2002 GMC Savana 1500 Side Marker, Front, Passenger Side2002 GMC Savana 1500 Side Marker, Front, Passenger Side, Bulbs not included; DOT and SAE approved; A high quality, OE replacement side marker light; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $13.64

    Click here to view more details2009 GMC Envoy Radiator, Radiator; 5.3LTR; Fits Both Codes CAX And CAY, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $144.50

    Click here to view more details about 2002 GMC Savana 1500 V6, 4.3 L, 262 CID Rebuilt Engine2002 GMC Savana 1500 V6, 4.3 L, 262 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,451.00

    Click here to view more details2000 GMC Savana 1500 Used Air Injection Pump, 4.3, AUTO, 4X4, Very Good.

    Source: Used Auto Parts Store

    $115.00

    Click here to view more details2010 GMC Savana 1500 Used A/C Compressor, 4.8, AUTO, RWD 4.8L, Very Good.

    Source: Used Auto Parts Store

    $184.00
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