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GMC Savana 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about GMC Savana 1500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 1500 automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your GMC Savana 1500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+

    General Service Domestic Vehicles -> 2001-02 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Camaro, Century & Firebird -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
    Vehicle: 2002 GMC Savana 1500 4.3 V6 GAS

    DaimlerChrysler Corp.

    Passenger Cars

    Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.

    Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.

    When other ai...

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    BRAKE SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.

    Drum Brakes -> Brake Service -> Astro, Bravada, S & T Series & Safari -> Aztek -> C & K Series -> Duo-Servo -> G Series -> Installation -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Removal -> Single-Servo -> Tracker
    Vehicle: 2000 GMC Savana 1500 5.7 V8 GAS

    C & K Series

    Duo-Servo
    Removal
    • Raise and support vehicle.
    • Mark relationship of wheel to hub, then remove tire and wheel assembly.
    • On models equipped with full-floating axles, remove hub and drum assembly as described in "Drive Axles."
    • On models equipped with semi-floating axles, proceed as follows:
      • Install pin into park brake lever.
      • Mark relationship of drum to axle.
      • Remove rear brake drum retainers, as required.
      • Remove rear brake drum.
    • On all models, remove return springs and shoe guide, Fig. .
    • Remove brake hold down springs and pins.
    • Disconnect actuator lever and pivot.
    • Remove lever return spri...

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Fuel filter replacement procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. for 1980+.

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 2003 GMC Savana 1500 4.3 V6 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    Engines Less Fuel Pressure ...

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    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes CV axle, universal joint, and driveline replacement, for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 2000 GMC Savana 1500 5.0 V8 GAS

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

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    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Description, component locations, reset procedures, relearn procedures, diagnosis and testing, wiring diagrams, component replacement, and identification of vehicles equipped and not equipped with tire pressure monitoring system for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from mid 1990's+.

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic System Check -> Diagnostic Tests -> DTC C0569 System Configuration Error -> DTC C0750 Left Front Low Tire Pressure Sensor, C0755 Right Front Low Tire Pressure Sensor, C0760 Left Rear Low Tire Pressure Sensor Or C0765 Right Rear Low Tire Pressure Sensor -> DTC C0775 Low Tire Pressure System Sensors Not Learned -> Intermittent & Poor Connections -> Intermittents -> Low Tire Pressure Indicator Fault -> Poor Connections
    Vehicle: 2008 GMC Savana 1500 LT 5.3 V8 FLEX

    Accessing Diagnostic Trouble Codes

    Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

    Diagnostic Tests

    Low tire pressure in one or more tires is indicated by a continuously illuminated TPMS indicator after the bulb check is completed. The DIC will display a check tire pressure type message, if equipped. It is not necessary to perform the Relearn procedure for a low tire condition.

    When a TPMS DTC is set, the TPMS indicator will flash for one minute after the bulb check is completed and then will remain illuminated. The DI...

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    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes starter and alternator replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+.

    Alternator, Replace -> Auxiliary -> Single Alternator
    Vehicle: 2000 GMC Savana 1500 5.0 V8 GAS

    Single Alternator

    • Disconnect battery ground cable.
    • Remove coolant reservoir and air cleaner.
    • Remove upper fan shroud.
    • Remove drive belt, using suitable removal tool.
    • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
    • Remove alternator mounting bolts, then alternator from vehicle.
    • Disconnect electrical connectors.
    • Reverse procedure to install, noting the following:
      • Torque front alternator mounting bolt to 37 f...

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    MAINTENANCE LAMP RESET PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Maintenance lamp reset procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    General Motors Corp./Saturn Trucks -> Change Trans Fluid Indicator ->
    Vehicle: 2006 GMC Savana 1500 LS 5.3 V8 GAS

    This message will appear on the DIC (Driver Information Center) when it is time to change the transmission fluid....

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    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Includes radiator, cooling and heater hose replacement procedures for domestic and imported GMC Savana 1500 cars and light trucks from 1990+

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2002 GMC Savana 1500 5.0 V8 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from surge tank.
    • Remove radiator outlet hose from surge tank.
    • Raise and support vehicle.
    • Remove push pin from small inner wheel panel and position aside.
    • Reposition heater hose to radiator outlet hose clamp using hose clamp pliers J 38185.
    • Remove heater hose from radiator outlet hose.
    • Remove radiator outlet hose to radiator re...

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    SERPENTINE BELT SERVICE PROCEDURES FOR GMC Savana 1500 AUTOMOBILES

    Serpentine belt replacement procedures with corresponding images for most domestic and imported GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    Serpentine Drive Belt, Replace
    Vehicle: 2009 GMC Savana 1500 5.3 V8 FLEX

    • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
    • Route belt over pulleys excep...

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    COMPONENT LOCATION DIAGRAMS FOR GMC Savana 1500 AUTOMOBILES

    Component location diagrams for most GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    Passlock Module Diagram for 2002 GMC Savana 1500  5.7 V8 GASPasslock Module Diagram for 2002 GMC Savana 1500 5.7 V8 GAS

    Components on diagram:
  • Passlock Module
  • I/P Carrier
  • Passlock Module Connector
  • Passlock Module Retaining Tab
  • Transmission Component Locations Diagram for 2006 GMC Savana 1500  4.3 V6 GASTransmission Component Locations Diagram for 2006 GMC Savana 1500 4.3 V6 GAS

    Components on diagram:
  • Automatic Transmission
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR GMC Savana 1500 AUTOMOBILES

    OEM drawn wiring diagrams for most GMC Savana 1500 cars and light trucks sold in the U.S.

    2007 GMC Savana 1500  5.3 V8 FLEX Wiring Diagram2007 GMC Savana 1500 5.3 V8 FLEX Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • PRNDL
  • 2008 GMC Savana 1500 LS 5.3 V8 FLEX Wiring Diagram2008 GMC Savana 1500 LS 5.3 V8 FLEX Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Stop Lamp Switch
  • Body Control Module
  • Engine Control Module
  • Inflatable Restraint Steering Wheel Module Coil
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR GMC Savana 1500 AUTOMOBILES

    OEM TSB listings for most GMC Savana 1500 cars and light trucks sold in the U.S. from 1985+.

    Document: WARRANTY CLAIMS SUBMISSION - IMPORTANCE OF GM PART NUMBERS AND DATE CODED PARTS - REVISED
    Vehicle: 1999 GMC Savana 1500 5.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: Information Required Before Contacting GM Technical Assistance or When Ordering Replacement OnStarA® VCIM
    Vehicle: 2002 GMC Savana 1500 5.7 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR GMC Savana 1500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO GMC Savana 1500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2006 GMC Savana 1500 Radiator Support2006 GMC Savana 1500 Radiator Support, With sealed beam type headlight holes; A high quality, OE replacement radiator support assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $67.14

    Click here to view more details about 2000 GMC Savana 1500 Alternator2000 GMC Savana 1500 Alternator, 140 amps output, 12 V, internally regulated, clockwise rotation, 5 o'clock position, 1255 pulley; Replaces OE Delco unit; No core required; A high quality, direct fit OE replacement alternator; May not include pulley..

    Source: Auto Body Parts Store

    $125.67

    Click here to view more details2006 GMC Yukon Denali Fender Trim, FENDER TRIM, 4 PIECE SET , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $78.45

    Click here to view more details2002 GMC Savana 1500 V8, 5 L, 305 CID Rebuilt Engine, SFI, roller lifters, plastic timing cover, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,640.00

    Click here to view more details2008 GMC Savana 1500 Used Ignition Switch W/Key, Very Good.

    Source: Used Auto Parts Store

    $85.00

    Click here to view more details2009 GMC Savana 1500 Used Rear Axle Assembly, 1500 SERIES; Without ACTIVE BRAKE CONT; 3.42 RATIO (OPT GU6), Very Good.

    Source: Used Auto Parts Store

    $1,351.00
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