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2009 Ford F-150 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Technical Service Bulletins
- Specifications
- Driveline, U-Joint & CV Axles Replacement
- Tire Pressure Monitoring System
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2009 Ford F-150 AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Three Piece Driveshaft -> Two Piece Driveshaft
Vehicle: 2009 Ford F-150 XL 4.6 V8 GAS
Front
- Raise and support the vehicle.
- Index-mark front driveshaft to front axle flange and at transfer case flange.
- Remove and discard bolts and U-joint retainers.
- Remove and discard four flange bolts.
- Compress and separate front driveshaft from front axle, then separate driveshaft from transfer case. Wrap electrical tape around the bearing cups to prevent them from falling off the U-joint spider.
- Reverse procedure to install, noting the following:
- Torque flange bolts to 82 ft. lbs.
- Torque U-joint retainer bolts to 26 ft. lbs.
Rear
One Piece Driveshaft
- Raise and support vehicle.
- To maint...
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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2009 Ford F-150 AUTOMOBILES
Component Replacement -> Installation -> Removal -> TPMS Sensor
Vehicle: 2009 Ford F-150 XLT 4.6 V8 GAS
TPMS Sensor
Removal
If damaged, the TPMS sensor battery may release hazardous chemicals. If the chemicals come in contact with the skin or eyes, flush immediately with water for 15 minutes and seek medical attention.
The tire pressure sensor is equipped with a Lithium-ion battery which must be disposed of properly.
- Loosen the wheel and tire assembly lug nuts.
- Raise and support the vehicle with jack stands.
- Remove the wheel and tire assembly.
- Position the wheel and tire assembly on a suitable tire changing machine as follows:
- On a paddle type tire machine, position the valve step a...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2009 Ford F-150 AUTOMOBILES
Starter, Replace
Vehicle: 2009 Ford F-150 XL 5.4 V8 FLEX
Always disconnect battery ground cable at the battery before disconnecting starter motor battery terminal lead. If a tool is shorted at the starter motor battery terminal, the tool can quickly heat enough to cause a skin burn. Failure to follow this instruction may result in serious personal injury.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove starter motor solenoid terminal cover. A protective cap or boot is provided over battery input terminal on all vehicle lines and must be reinstalled after repair. Failure to follow this instruction may result in damage ...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2009 Ford F-150 AUTOMOBILES
Ford Motor Co. Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2009 Ford F-150 STX 4.6 V8 GAS
The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. If the lamp remains...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2009 Ford F-150 AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2009 Ford F-150 STX 4.6 V8 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Remove hose from oil filter adapter hose and heater tube assembly.
- Reposition hose clamp from oil filter adapter.
- Remove radiator outlet hose from oil filter adapter...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2009 Ford F-150 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2009 Ford F-150 STX 4.6 V8 GAS
- Rotate drive belt tensioner counterclockwise, using a 1/2 square hole in drive belt tensioner pull...
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TECHNICAL SERVICE BULLETINS FOR 2009 Ford F-150 AUTOMOBILES
OEM TSB listings for most 2009 Ford F-150 cars and light trucks sold in the U.S. from 1985+.
Document: 5.4L 3V 6R80 Harsh 1-2 Upshift, Bump While Coasting Low Speed Downshift, Harsh Downshift To 4th Gear - Intermittent P0741 Vehicle: 2009 Ford F-150 XL 5.4 V8 FLEX Symptoms: |
Document: Transmission Temperature Gauge Drops To Cold At Stops Vehicle: 2009 Ford F-150 STX 4.6 V8 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2009 Ford F-150 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2009 Ford F-150 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2009 Ford F-150 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2009 Ford F-150 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2009 Ford F-150 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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