2006 Suzuki XL-7 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2006 Suzuki XL-7 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Suzuki XL-7 car and truck repair procedures including Suzuki engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Suzuki XL-7 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Suzuki mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2006 Suzuki XL-7 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Suzuki XL-7 AUTOMOBILES

Suzuki -> Component Locations -> XL-7, 1999-06 Vitara, Grand Vitara, 1996-98 X90, 1989-98 Sidekick & 1986-95 Samurai
Vehicle: 2006 Suzuki XL-7 2.7 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Suzuki XL-7 AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2006 Suzuki XL-7 Premium 2.7 V6 GAS

Disassemble

  • Using special tool 09900-06108 or equivalent, remove 2 circlips.
  • Using special tool 09926-48010 or equivalent, push spider bearing race out 0.12 - 0.16 in. from shaft yoke race. Before pushing it out, apply penetrate lubricant between bearing race and yoke race.
  • Tapping yoke with a hammer, completely remove bearing race.
  • Take out bearing race on other side in same way as in Step 2 and 3.
  • Push out bearing race on flange yoke side as described in Step 1 and 2, and then, holding bearing race in a vise, tap flange yoke and take out race. Remove bearing race on opp...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2006 Suzuki XL-7 AUTOMOBILES

Description
Vehicle: 2006 Suzuki XL-7 2.7 V6 GAS

The TPMS (Tire Pressure Monitor System) warns the driver when a significant loss, or gain of tire pressure occurs in any of the four tires and allows the driver to display the individual tire pressures and the locations on the driver information center display.

When the vehicle is stationary, the sensor is inactive. When the vehicle is operated and as the vehicle speed increases, centrifugal force activates the sensors internal accelerometer causing the sensors to go into rolling mode. In the rolling mode, the sensors read tire pressure once every 30 second and transmit the reading o...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Suzuki XL-7 AUTOMOBILES

Alternator, Replace
Vehicle: 2006 Suzuki XL-7 Premium 2.7 V6 GAS

  • Disconnect battery ground cable.
  • Disconnect wiring connector from back of alternator.
  • Remove nut from alternator B+ terminal from back of alternator.
  • Loosen power steering pump and alternator adjusting bolt.
  • Remove drive belt.
  • Remo...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 Suzuki XL-7 AUTOMOBILES

Cabin Air Filter Service -> Suzuki -> 2003-05 Grand Vitara & 2003-06 XL-7
Vehicle: 2006 Suzuki XL-7 2.7 V6 GAS

Inspect the cabin air filter every 15,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.

  • Disconnect the battery ground cable.
  • Open the glove box, then remove the screw.
  • Remove the glove box assembly.
  • Release the cabin air filter access cover tabs, then remove the cabin air...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Suzuki XL-7 AUTOMOBILES

Suzuki -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2006 XL-7 -> Relearn -> Reset
Vehicle: 2006 Suzuki XL-7 2.7 V6 GAS

Reset

This warning lamp will illuminate when tire pressure falls below a specified psi. When the warning lamp illuminates, check the air pressure of the tire and adjust it to specified pressure. When the vehicle is driven more than 25 mph for 2 minutes after the adjustment, the lamp will go off.

Relearn

  • Turn the ignition switch to on position, then perform following steps within 15 seconds:
    • Press driver side door switch within five seconds after turning the ignition switch on, keep switch pressed for two seconds.
    • Release driver door switch, ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Suzuki XL-7 AUTOMOBILES

Radiator, Replace
Vehicle: 2006 Suzuki XL-7 2.7 V6 GAS

  • Drain cooling system.
  • Raise and suitably support vehicle.
  • Remove front fascia support.
  • Remove front bumper impact bar.
  • Remove radiator closeout panel.
  • Disconnect compressor hose/pipe from clip at bottom of fan shroud.
  • Remove mounting bolts f...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Suzuki XL-7 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2006 Suzuki XL-7 2.7 V6 GAS

  • Disconnect battery ground cable at battery.
  • Loosen power steering pump drive belt adjusting bolt and then ...

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COMPONENT LOCATION DIAGRAMS FOR 2006 Suzuki XL-7 AUTOMOBILES

Component location diagrams for most 2006 Suzuki XL-7 cars and light trucks sold in the U.S. from 1990+.

Audio System Diagram for 2006 Suzuki XL-7 Premium 2.7 V6 GASAudio System Diagram for 2006 Suzuki XL-7 Premium 2.7 V6 GAS

Components on diagram:
  • Antenna
  • Speaker
  • Tweeter
  • Radio Assembly
  • Sub Woofer
  • Emission System Components Diagram for 2006 Suzuki XL-7  2.7 V6 GASEmission System Components Diagram for 2006 Suzuki XL-7 2.7 V6 GAS

    Components on diagram:
  • EVAP Canister Purge Valve
  • Breather Hose
  • EVAP Canister Purge Valve Hose
  • CLICK HERE TO GET FULL ACCESS TO 2006 Suzuki XL-7 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2006 Suzuki XL-7 AUTOMOBILES

    OEM drawn wiring diagrams for most 2006 Suzuki XL-7 cars and light trucks sold in the U.S.

    2006 Suzuki XL-7  2.7 V6 GAS Wiring Diagram2006 Suzuki XL-7 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Manifold Absolute Pressure Sensor
  • Ignition Coil
  • Intake Air Temperature Sensor
  • Heated Oxygen Sensor
  • 2006 Suzuki XL-7  2.7 V6 GAS Wiring Diagram2006 Suzuki XL-7 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • Symbols
  • CLICK HERE TO GET FULL ACCESS TO 2006 Suzuki XL-7 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2006 Suzuki XL-7 AUTOMOBILES

    OEM TSB listings for most 2006 Suzuki XL-7 cars and light trucks sold in the U.S. from 1985+.

    Document: TIRE PRESSURE MONITORING SYSTEM (TPMS) DIAGNOSTIC TIPS
    Vehicle: 2006 Suzuki XL-7 Premium 2.7 V6 GAS

    Auto Systems:
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Electronic Devices, Computers, PROMS, Sensors
  • Document: SPECIAL COVERAGE ADJUSTMENT "PQ": CORROSION INSPECTION OF FRONT SUSPENSION FRAME
    Vehicle: 2006 Suzuki XL-7 Premium 2.7 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Steering, Suspension
  • CLICK HERE TO GET FULL ACCESS TO 2006 Suzuki XL-7 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2006 Suzuki XL-7 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Suzuki XL-7 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2006 Suzuki XL-7 SPECIFICATIONS DATA!

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