Auto Parts Search
2006 Chevrolet Express 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!Select Section
- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Chevrolet Express 2500 car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Express 2500 automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2006 Chevrolet Express 2500 AUTOMOBILES
Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 2006 Chevrolet Express 2500 6.6 V8 DIESEL
Master Cylinder
Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.
Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.
The quick take-up uses a spring-loaded ball check val...
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 BRAKE SERVICE PROCEDURES
FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Chevrolet Express 2500 AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 2004-06 C/K, G & R/V Series w/Gasoline Engine -> Heavy Duty Emissions -> Light Duty Emissions -> Normal Service -> Severe Service
Vehicle: 2006 Chevrolet Express 2500 6.0 V8 GAS
Light Duty Emissions
Normal Service
Service as required
Severe Ser...
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 FUEL FILTER REPLACEMENT PROCEDURES
DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Chevrolet Express 2500 AUTOMOBILES
DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2006 Chevrolet Express 2500 6.0 V8 GAS
Front
- Raise and support vehicle.
- Mark the front U-joint to the pinion yoke on the front differential.
- Mark the relationship of the rear U-joint to the transfer case drive flange.
- Remove the retaining nuts and bolts from the drive flange.
- Remove the clamps and retaining bolts from the front drive axle pinion flange.
- Remove the front propeller shaft from the vehicle.
- Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
- Reverse procedure to install, noting the following:
- Torque front propeller shaft retainer bolts 18 f...
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES
STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Chevrolet Express 2500 AUTOMOBILES
Alternator, Replace -> Auxiliary -> Primary
Vehicle: 2006 Chevrolet Express 2500 6.6 V8 DIESEL
Primary
- Disconnect battery ground cable.
- Remove surge tank and air cleaner.
- Remove upper fan shroud and accessory drive belt.
- Remove alternator mounting bolts, then alternator from vehicle.
- Disconnect electrical connectors.
- Reverse procedure to install, noting the following:
- Torque front alternator mounting bolt to 37 ft. lbs.
- Torque rear alternator mounting bolt to 18 ft. ...
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES
MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Chevrolet Express 2500 AUTOMOBILES
General Motors Corp./Saturn Trucks -> Service Four Wheel Drive (4WD) System Warning Lamp ->
Vehicle: 2006 Chevrolet Express 2500 6.0 V8 GAS
This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the ...
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 MAINTENANCE LAMP RESET PROCEDURES
RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Chevrolet Express 2500 AUTOMOBILES
Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2006 Chevrolet Express 2500 4.8 V8 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at bypass pipe.
- Remove hose from bypass pipe.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure to install.
Outlet
- Drain cooling system into a suitable container.
- Reposition heater hose outlet clamp at heater core.
- Disconnect heater outlet hose from hea...
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 RADIATOR & HOSE REPLACEMENT PROCEDURES
SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Chevrolet Express 2500 AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2006 Chevrolet Express 2500 6.6 V8 DIESEL
- Remove upper radiator fan shroud.
- Rotate tensioner counterclockwise to release tension using a 1/2 inch breaker bar inserted into tensioner opening , then remove belt.
- Slowly release tension on belt tensioner.
- Inspect drive belt for excessive cracking or any visible damage and r...
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 SERPENTINE BELT SERVICE PROCEDURES
COMPONENT LOCATION DIAGRAMS FOR 2006 Chevrolet Express 2500 AUTOMOBILES
Component location diagrams for most 2006 Chevrolet Express 2500 cars and light trucks sold in the U.S. from 1990+.
 Auxiliary Heater And A/C Harness Routing Diagram for 2006 Chevrolet Express 2500 6.0 V8 GASComponents on diagram: |
 I/P Harness Routing Diagram for 2006 Chevrolet Express 2500 6.0 V8 GASComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 PARTS/COMPONENTS LOCATION DIAGRAMS!
WIRING DIAGRAMS FOR 2006 Chevrolet Express 2500 AUTOMOBILES
OEM drawn wiring diagrams for most 2006 Chevrolet Express 2500 cars and light trucks sold in the U.S.
 2006 Chevrolet Express 2500 4.8 V8 GAS Wiring DiagramComponents on diagram: |
 2006 Chevrolet Express 2500 6.0 V8 GAS Wiring DiagramComponents on diagram: |
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 WIRING DIAGRAMS!
TECHNICAL SERVICE BULLETINS FOR 2006 Chevrolet Express 2500 AUTOMOBILES
OEM TSB listings for most 2006 Chevrolet Express 2500 cars and light trucks sold in the U.S. from 1985+.
|
Document: Information on 6.6L LBZ, LB7, LLY Duramax Diesel Engine Cylinder Head Gasket Design Change-New Head Gasket Part Numbers and Head Bolt Torque Specifications Vehicle: 2006 Chevrolet Express 2500 6.6 V8 DIESEL Auto Systems: |
|
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2006 Chevrolet Express 2500 4.8 V8 GAS Auto Systems: |
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 TECHNICAL SERVICE BULLETINS!
COMPONENT/PARTS SPECIFICATIONS FOR 2006 Chevrolet Express 2500 AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Chevrolet Express 2500 cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Express 2500 SPECIFICATIONS DATA!
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your 2006 Chevrolet Express 2500 vehicle.
|
| Access the Complete guide! |
