2006 Chevrolet Cobalt REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2006 Chevrolet Cobalt CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2006 Chevrolet Cobalt car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Cobalt automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2006 Chevrolet Cobalt vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2006 Chevrolet Cobalt AUTOMOBILES

Anti-Lock Brakes -> Delco/Bosch Type 7.4 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Intermittent Fault Conditions -> Less Scan Tool -> With Scan Tool
Vehicle: 2006 Chevrolet Cobalt LTZ 2.2 L4 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to the Data Link Connector (DLC), and follow manufacturer's instructions.

Diagnostic Trouble Code Interpretation

[[table data]]

Connector Pin Identification

When performing ABS system diagnosis and testing, refer to connector pin identification, Fig. .

Diagnostic Tests

[[table data]]

Clearing Diagnostic Trouble Codes

Less Scan Tool

Current diagnostic trouble codes are cleared every time the ignition is turned off. To clear Malf History (Past Diagnostic Trouble Codes), select "Clear Codes" function on the scan tool. Past diagnostic trouble c...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2006 Chevrolet Cobalt AUTOMOBILES

General Motors Corp./Saturn Passenger Cars -> Fuel Pressure Relief -> Except Aveo, LaCrosse, LeMans (1988-93), Malibu & Malibu Maxx (2004-05), Metro, Nova, Prizm, Spectrum & Storm -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2006 Chevrolet Cobalt LTZ 2.2 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strateg...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2006 Chevrolet Cobalt AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2006 Chevrolet Cobalt LS 2.2 L4 GAS

  • Remove hub nut.
  • Raise and support vehicle.
  • Remove ball joint to steering knuckle nut.
  • Break ball joint loose from steering knuckle.
  • Push axle...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2006 Chevrolet Cobalt AUTOMOBILES

Alternator, Replace
Vehicle: 2006 Chevrolet Cobalt LS 2.2 L4 GAS

  • Disconnect battery ground cable.
  • Mark running direction, rotate or lift belt tensioner arm, using a suitable tool to relieve tension from drive belt, then remove drive belt.
  • Remove air cleaner outlet duct.
  • Disconnect engine harness electric...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2006 Chevrolet Cobalt AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 2003-07 Ion, 2005-09 Cobalt & 2007-09 G5
Vehicle: 2006 Chevrolet Cobalt SS 2.4 L4 GAS

On 2003 models, under normal operating conditions the cabin air filter should be replaced every 24 months or 18,000 miles. In dusty areas change the cabin air filter more often.

On 2004-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 15,000 miles or at Maintenance II as indicated on the DIC (Driver Information Center). In dusty areas change the cabin air filter more often.

  • Open the glove compartment.
  • Push inward at each side of the g...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2006 Chevrolet Cobalt AUTOMOBILES

General Motors Corp./Saturn Cars -> Traction Control System (TCS) Warning Lamp ->
Vehicle: 2006 Chevrolet Cobalt LT 2.2 L4 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned on as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2006 Chevrolet Cobalt AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2006 Chevrolet Cobalt SS 2.4 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from thermostat housing using hose clamp pliers J 38185 or equivalent.
  • Remove radiator outlet hose from thermostat housing.
  • Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
  • Remove radiator outlet hose from radiator and from vehicle.
  • Reverse procedure to ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2006 Chevrolet Cobalt AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2006 Chevrolet Cobalt SS 2.0 L4 GAS

  • Install a suitable tight fitting 15mm open end wrench to drive belt tensioner lug on rear of tensioner.
  • Very slowly push down and towards back of vehicle to slowly compress drive belt tensioner.
  • Remove drive belt from drive belt tensioner.
  • Very slowly, allow drive belt tensioner to re...

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COMPONENT LOCATION DIAGRAMS FOR 2006 Chevrolet Cobalt AUTOMOBILES

Component location diagrams for most 2006 Chevrolet Cobalt cars and light trucks sold in the U.S. from 1990+.

Left Side of the Engine Compartment Diagram for 2006 Chevrolet Cobalt LS 2.2 L4 GASLeft Side of the Engine Compartment Diagram for 2006 Chevrolet Cobalt LS 2.2 L4 GAS

Components on diagram:
  • Transmission Control Module
  • Electronic Brake Control Module
  • Fuse Block
  • Engine Control Module
  • Strut Tower
  • HO2S Diagram for 2006 Chevrolet Cobalt SS 2.4 L4 GASHO2S Diagram for 2006 Chevrolet Cobalt SS 2.4 L4 GAS

    Components on diagram:
  • Heated Oxygen Sensor
  • Catalytic Converter
  • CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Cobalt PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2006 Chevrolet Cobalt AUTOMOBILES

    OEM drawn wiring diagrams for most 2006 Chevrolet Cobalt cars and light trucks sold in the U.S.

    2006 Chevrolet Cobalt SS 2.4 L4 GAS Wiring Diagram2006 Chevrolet Cobalt SS 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Data Link Connector
  • Battery
  • Starter
  • Body Control Module
  • 2006 Chevrolet Cobalt LTZ 2.2 L4 GAS Wiring Diagram2006 Chevrolet Cobalt LTZ 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Radio
  • Body Control Module
  • Radio Antenna
  • Audio Amplifier
  • CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Cobalt WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2006 Chevrolet Cobalt AUTOMOBILES

    OEM TSB listings for most 2006 Chevrolet Cobalt cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2006 Chevrolet Cobalt SS 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: GM of Canada New Vehicle Limited Warranty Tire Program
    Vehicle: 2006 Chevrolet Cobalt SS 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Cobalt TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2006 Chevrolet Cobalt AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2006 Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2006 Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2006 Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2006 Chevrolet Cobalt cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2006 Chevrolet Cobalt SPECIFICATIONS DATA!

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    Source: Auto Body Parts Store

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    Source: Wheels / Rims, Mirrors & Lights Store

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