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2005 Pontiac Sunfire CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Hydraulic Brake Systems -> Component Replacement -> Except ION & L-Series -> ION -> L-Series -> Master Cylinder
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
Master Cylinder
Except ION & L-Series
- On Vibe models, remove air filer hose clamp and hose from throttle body.
- On all models, disconnect fluid level sensor retainer and electrical connector.
- Drain master cylinder reservoir brake fluid into suitable container.
- Plug hose.
- Disconnect master cylinder brake pipes. Plug open pipes.
- Remove mounting nuts and master cylinder.
- Remove reservoir, as required.
- Reverse procedure to install. Bleed hydraulic system as outlined in .
ION
- Remove underhood electrical center cover.
- Remove Connector Position Assurance (CPA) connector from brake fluid level...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
General Motors Corp./Saturn Passenger Cars -> Component Locations -> Skyhawk (1982-89), Cimarron, Beretta, Cavalier, Corsica, Firenza & 2000, Sunbird & Sunfire
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
Front
- Raise and support vehicle.
- Remove and discard propeller shaft sliding yoke bolts, nuts and washers.
- Remove and discard propeller shaft coupling bolts.
- Remove propeller shaft.
- Reverse procedure to install, noting the following:
- Lubricate sliding yoke with suitable transmission lubricant.
- Torque propeller shaft coupling to propeller shaft bolts to 13 ft. lbs. and then an additional 55°.
- Torque propeller shaft yoke to propeller coupling bolts 13 ft. lbs. and then an additional 55°.
Rear
- Raise and support vehicle rear, then remove rear tire and wheel assemblies.
- Remove two support ha...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Alternator, Replace
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
- Disconnect battery ground cable.
- Disconnect alternator electrical connectors.
- Rotate belt tensioner arm counterclockwise, using a suitable tool to relieve tension from drive belt.
- Remove dr...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
This lamp should light when engine coolant level in the radiator drops below a predetermined le...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
Lower
- Drain cooling system into a suitable container.
- Reposition hose clamp from cylinder head using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from cylinder head.
- Raise and suitably support vehicle.
- Reposition hose clamp from surge tank pipe using hose clamp pliers J 38185 or equivalent.
- Remove radiator outlet hose from surge tank pipe.
- Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
- Remove...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS
- Remove coolant reservoir.
- Rotate tensioner clockwise with a 15mm wrench ...
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COMPONENT LOCATION DIAGRAMS FOR 2005 Pontiac Sunfire AUTOMOBILES
Component location diagrams for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. from 1990+.
Generator Diagram for 2005 Pontiac Sunfire 2.2 L4 GAS Components on diagram: |
Rear Compartment Lamp Diagram for 2005 Pontiac Sunfire 2.2 L4 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2005 Pontiac Sunfire AUTOMOBILES
OEM drawn wiring diagrams for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S.
2005 Pontiac Sunfire 2.2 L4 GAS Wiring Diagram Components on diagram: |
2005 Pontiac Sunfire 2.2 L4 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2005 Pontiac Sunfire AUTOMOBILES
OEM TSB listings for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. from 1985+.
Document: GM of Canada New Vehicle Limited Warranty Tire Program Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS Auto Systems: |
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2005 Pontiac Sunfire AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Pontiac Sunfire cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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