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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Pontiac Sunfire car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2005 Pontiac Sunfire automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Power Brake Units -> Precautions
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • After disassembling power brake unit, soak metal components in solvent.
  • Use only alcohol on components containing rubber. After components have been thoroughly cleaned and rinsed in solvent, they should be washed again in clean alcohol before assembly.
  • Use compressed air to blow dirt and cleaning fluid...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Replacement
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Replacement

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Remove inlet fitting mounting bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting. Do not crimp brake hose.
  • Remove caliper mounting bolts and caliper, Fig. . If there are signs of corrosion, replace bolts when installing caliper assembly.
  • Reverse procedure to install.

Disassemble

  • Clean outside of caliper, then drain brake fluid from caliper...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Inspect components for damage or wear. Replace as required.
  • Inspect wheel cylinder boots for tears, cuts or heat damage. Replace as required.
  • Remove wheel cylinder links. If fluid spills from boot center hole, replace wheel cylinder.
  • Light fluid coatings on piston within cylinder is considered normal.
  • Inspect backing plate for evidence of axle seal leakage. If leakage exists, replace axle seal.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Clean rust and dirt from shoe contact surface on backing plate using fine emery cloth or other suitable abrasive.

Brake Drums

Any time t...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Brake fluid is corrosive to painted surfaces. Care must be taken not to allow brake fluid to come in contact with painted surfaces on vehicle.

When bleeding the brake system, always bleed righthand rear wheel circuit first, followed by the lefthand front, lefthand rear and, finally, righthand front.

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine o...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Precautions
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure.

  • Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
  • Wear suitable respirator approved for asbestos dust use during repair procedure...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Brake Service -> Installation -> Removal
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Removal

  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Mark drum and axle hub, then remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with suitable hammer.
  • Unhook primary and secondary return springs using brake spring removal and installation tool Nos. J-8049 or J-29840, or equivalents, Fig. . Observe location of brake components being removed to aid during installation.
  • ...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2002 Pontiac Sunfire Turn Signal Light, Driver Or Passenger Side2002 Pontiac Sunfire Turn Signal Light, Driver Or Passenger Side.

Source: Auto Body Parts Store

$25.44

Click here to view more details about 2002 Pontiac Sunfire Bumper Bracket, Front, Driver Side2002 Pontiac Sunfire Bumper Bracket, Front, Driver Side, A high quality, OE replacement bumper impact bar bracket; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$12.28

Click here to view more details about 2003 Pontiac Sunfire 15" Wheel Cover2003 Pontiac Sunfire 15" Wheel Cover, WHEEL COVER, 15 INCHES, 3 SPOKES, SILVER, PAINTED SILVER , , .

Source: Wheels / Rims, Mirrors & Lights Store

$23.45

Click here to view more details2000 Pontiac Sunfire L4, 2.4 L, 146 CID Rebuilt Engine, DOHC, Warranty: 7-Year/70,000 Mile, .

Source: Rebuilt Engines Store

$2,217.00

Click here to view more details2003 Pontiac Sunfire Used A/C Compressor, 2.2, AUTO, FWD UNKNOWN, Very Good.

Source: Used Auto Parts Store

$103.00

Click here to view more details1996 Pontiac Sunfire Used Radio / CD Player / GPS, AM-mono-FM-stereo-CD player U1C, Very Good.

Source: Used Auto Parts Store

$86.00
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