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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Pontiac Sunfire car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2005 Pontiac Sunfire automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

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CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi DBC 7 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Alero, Cavalier, Grand Am, Malibu & Sunfire -> Century, Impala, Monte Carlo & Regal -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Terminal Identification -> Electromagnetic Interference Test -> Intermittents & Poor Connections
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Accessing Diagnostic Trouble Codes

Diagnostic Trouble Codes (DTCs) may be read using a suitably programed scan tool. There are no provisions for flash code diagnostics.

  • Turn ignition switch to Off position.
  • Connect suitably programmed scan tool connected to Data Link Connector (DLC), located under lefthand side of instrument panel below steering column.
  • Turn ignition switch to On position.
  • Select scan tool Special Functions.
  • Select and run Automated Test.
  • Record all DTCs.

Diagnostic Trouble Code Interpretation

Connector numbers, circuit numbers and wire codes for individual models ma...

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CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Brake Pedal

Toyota/GM Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • Distance should be 5.850-6.244 inches.
  • If distance is not as specified, adjust pedal height as follows:
    • Remove lefthand lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to access pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
    • Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake Pad Service
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from calipe...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Replacement
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Replacement

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Remove inlet fitting mounting bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting. Do not crimp brake hose.
  • Remove caliper mounting bolts and caliper, Fig. . If there are signs of corrosion, replace bolts when installing caliper assembly.
  • Reverse procedure to install.

Disassemble

  • Clean outside of caliper, then drain brake fluid from caliper...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Do not let reservoir fall below half full during bleeding procedure.
  • If required, bleed master cylinder as follows:
    • Loosen master cylinder forward brake line connection until fluid flows from reservoir, then tighten brake line.
    • Have assistant t...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details1999 Pontiac Sunfire Shock and Strut Mount, Front, Designed to complement the ride control characteristics of Monroe struts, this high quality replacement eliminates handling and safety issues arising from worn strut mounts..

Source: Auto Body Parts Store

$44.74

Click here to view more details about 2002 Pontiac Sunfire Window Motor, Front Or Rear, Driver Or Passenger Side2002 Pontiac Sunfire Window Motor, Front Or Rear, Driver Or Passenger Side, Supplied with 12-teeth gear; Manufactured to exact OE specifications using 100 percent new and durable components to ensure proper fit, operation, and long lasting performance..

Source: Auto Body Parts Store

$24.88

Click here to view more details about 1999 Pontiac Sunfire 15" x 6" Alloy Wheel1999 Pontiac Sunfire 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 5 Spokes; 5 Lug; 100MM BP; Silver, , .

Source: Wheels / Rims, Mirrors & Lights Store

$137.50

Click here to view more details2001 Pontiac Sunfire L4, 2.2 L, 134 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,580.00

Click here to view more details1997 Pontiac Sunfire Used Engine Computer, Elec Cont Unit (ECU); 4-134 (2.2L), Very Good.

Source: Used Auto Parts Store

$85.00

Click here to view more details2002 Pontiac Sunfire Used Exhaust Manifold, 2.2L, Fed, Very Good.

Source: Used Auto Parts Store

$132.00
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