2005 Pontiac Sunfire Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Adjustments -> Parking Brake -> Service Brake
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

These brakes have self-adjusting shoe mechanisms that ensure proper lining-to-drum clearances at all times. The automatic adjusters operate only when the brakes are applied as the vehicle is moving rearward.

An initial adjustment is required after the brake shoes have been relined or replaced, or when the length of the adjusting screw has been changed during service operations.

Frequent usage of an automatic transmission forward range to halt reverse vehicle motion may prevent the automatic adjusters from functioning, thereby inducing low pedal heights. Should low pedal heights be enc...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi DBC 7 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Alero, Cavalier, Grand Am, Malibu & Sunfire -> Century, Impala, Monte Carlo & Regal -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Terminal Identification -> Electromagnetic Interference Test -> Intermittents & Poor Connections
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Accessing Diagnostic Trouble Codes

Diagnostic Trouble Codes (DTCs) may be read using a suitably programed scan tool. There are no provisions for flash code diagnostics.

  • Turn ignition switch to Off position.
  • Connect suitably programmed scan tool connected to Data Link Connector (DLC), located under lefthand side of instrument panel below steering column.
  • Turn ignition switch to On position.
  • Select scan tool Special Functions.
  • Select and run Automated Test.
  • Record all DTCs.

Diagnostic Trouble Code Interpretation

Connector numbers, circuit numbers and wire codes for individual models ma...

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CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Tightening Specifications
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

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CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Brake Service -> Installation -> Removal
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Removal

  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Mark drum and axle hub, then remove brake drum. If brake lining is dragging on brake drum, back off brake adjustment by rotating adjustment screw. If brake drum is rusted or corroded to axle flange and cannot be removed, lightly tap axle flange to drum mounting surface with suitable hammer.
  • Unhook primary and secondary return springs using brake spring removal and installation tool Nos. J-8049 or J-29840, or equivalents, Fig. . Observe location of brake components being removed to aid during installation.
  • ...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting -> Master Cylinder Internal Fluid Leakage Check -> Road Test
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

When troubleshooting the hydraulic brake system, perform the following inspections.

Master Cylinder Internal Fluid Leakage Check

Start engine and depress the brake pedal. If the pedal gradually falls under constant pressure, the hydraulic system may be leaking. Raise the vehicle on a lift and inspect all tubing lines and backing plates for signs of leakage. It may be required to lift or remove the carpeting or floor mats to inspect for boost...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

If brake fluid is old, rusty or contaminated or whenever new components are installed in hydraulic system, the system must be flushed. Bleed brakes...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2002 Pontiac Sunfire Brake Pad Set, Front2002 Pontiac Sunfire Brake Pad Set, Front, A set of quality aftermarket brake pads at an affordable price; These British made ECO pads are asbestos free and supplied with anti-noise shim kits for general urban driving on all cars, trucks, and SUVs; Install these brake pads with the help of EBC's instructional video P/N E35DVD083 which is sold separately..

Source: Auto Body Parts Store

$30.73

Click here to view more details about 2003 Pontiac Sunfire Wiper Blade, Front, Driver Or Passenger Side, Rear2003 Pontiac Sunfire Wiper Blade, Front, Driver Or Passenger Side, Rear, 22 in. length, Includes universal plastic adapters and easy to follow installation instructions; This new generation flat blade provides improved wiping capabilities in rain and freezing weather, long lasting durability, an easy to service design using a rubber insert that requires no special tools or high cost items to replace, and a clean appearance from inside the vehicle with the wiper profile neatly conforming to the base of the windshield; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$5.00

Click here to view more details about 2005 Pontiac Sunfire 14" Wheel Cover2005 Pontiac Sunfire 14" Wheel Cover, Wheel Cover; 14 Inch; 5 Spokes; Ident 9593210; Silver, , .

Source: Wheels / Rims, Mirrors & Lights Store

$30.50

Click here to view more details2000 Pontiac Sunfire L4, 2.4 L, 146 CID Rebuilt Engine, DOHC, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$2,217.00

Click here to view more details2000 Pontiac Sunfire Used Bumper Cover, Front, 2DR, GT GT, Very Good.

Source: Used Auto Parts Store

$150.00

Click here to view more details2000 Pontiac Sunfire Used Ignition Switch W/Key, Without key, Very Good.

Source: Used Auto Parts Store

$88.00
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