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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Pontiac Sunfire car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2005 Pontiac Sunfire automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Precautions
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Keep grease and other foreign material off brake linings, caliper, surfaces of disc and external surfaces of hub.
  • Avoid deforming disc, and nicking or scratching brake linings.
  • Worn or damaged rubber piston seals should be replaced.
  • During removal and installation of a wheel assembly, ensure not to interfere with or damage caliper splash shield, or bleeder screw.
  • Front wheel bearing pre...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Inspect components for damage or wear. Replace as required.
  • Inspect wheel cylinder boots for tears, cuts or heat damage. Replace as required.
  • Remove wheel cylinder links. If fluid spills from boot center hole, replace wheel cylinder.
  • Light fluid coatings on piston within cylinder is considered normal.
  • Inspect backing plate for evidence of axle seal leakage. If leakage exists, replace axle seal.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Clean rust and dirt from shoe contact surface on backing plate using fine emery cloth or other suitable abrasive.

Brake Drums

Any time t...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Replacement
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Replacement

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Remove inlet fitting mounting bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting. Do not crimp brake hose.
  • Remove caliper mounting bolts and caliper, Fig. . If there are signs of corrosion, replace bolts when installing caliper assembly.
  • Reverse procedure to install.

Disassemble

  • Clean outside of caliper, then drain brake fluid from caliper...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Hydro-boost brake boosters are...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Aura, Bonneville, DTS, ION, LeSabre, Lucerne, Park Avenue, Solstice & SKY -> Aveo -> Corvette -> CTS -> Disassemble -> Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR -> L-Series -> LaCrosse, STS & XLR -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Master Cylinder Overhaul

Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR
Disassemble

Refer to Figs. and when performing the following procedures.

  • Disconnect and plug hydraulic lines.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid.
  • Inspect cover and diaphragm.
  • Remove fluid level switch.
  • On models equipped with compact master cylinder,remove proportioning valve, Fig. .
  • On all models, depress primary piston and remove lock ring.
  • Plu...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Disc Brake Specifications -> Caliper Specifications
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2002 Pontiac Sunfire Window Motor, Front Or Rear, Driver Or Passenger Side2002 Pontiac Sunfire Window Motor, Front Or Rear, Driver Or Passenger Side, Supplied with 12-teeth gear; Manufactured to exact OE specifications using 100 percent new and durable components to ensure proper fit, operation, and long lasting performance..

Source: Auto Body Parts Store

$24.88

Click here to view more details about 2005 Pontiac Sunfire Antenna2005 Pontiac Sunfire Antenna, 1-section mast; 470 mm extension; Stick-on; A high quality universal imitation antenna; May require modification or other adjustment to your vehicle upon installation..

Source: Auto Body Parts Store

$5.01

Click here to view more details about 1999 Pontiac Sunfire 16" x 6" Alloy Wheel1999 Pontiac Sunfire 16" x 6" Alloy Wheel, Alloy Wheel; 16 X 6; 3 Slots; 5 Lug; 100MM BP; Silver, , .

Source: Wheels / Rims, Mirrors & Lights Store

$105.50

Click here to view more details2001 Pontiac Sunfire L4, 2.2 L, 134 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,580.00

Click here to view more details1995 Pontiac Sunfire Used Exhaust Manifold, 4-134 (2.2L), Very Good.

Source: Used Auto Parts Store

$88.00

Click here to view more details1997 Pontiac Sunfire Used Radio / CD Player / GPS, RECVR, Very Good.

Source: Used Auto Parts Store

$168.00
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