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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Pontiac Sunfire car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2005 Pontiac Sunfire automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Do not let reservoir fall below half full during bleeding procedure.
  • If required, bleed master cylinder as follows:
    • Loosen master cylinder forward brake line connection until fluid flows from reservoir, then tighten brake line.
    • Have assistant t...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Replacement
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Replacement

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Remove inlet fitting mounting bolt, copper washer and inlet fitting from caliper housing. Plug opening in inlet fitting. Do not crimp brake hose.
  • Remove caliper mounting bolts and caliper, Fig. . If there are signs of corrosion, replace bolts when installing caliper assembly.
  • Reverse procedure to install.

Disassemble

  • Clean outside of caliper, then drain brake fluid from caliper...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius appro...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Description
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

The caliper has a single piston and is mounted to the support bracket by two mounting bolts, Figs. through . The caliper assembly slides on the two mounting bolts. Upon brake application, fluid pressure against the piston forces the inboard s...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Brake fluid is corrosive to painted surfaces. Care must be taken not to allow brake fluid to come in contact with painted surfaces on vehicle.

When bleeding the brake system, always bleed righthand rear wheel circuit first, followed by the lefthand front, lefthand rear and, finally, righthand front.

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine o...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi DBC 7 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Alero, Cavalier, Grand Am, Malibu & Sunfire -> Century, Impala, Monte Carlo & Regal -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Terminal Identification -> Electromagnetic Interference Test -> Intermittents & Poor Connections
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Accessing Diagnostic Trouble Codes

Diagnostic Trouble Codes (DTCs) may be read using a suitably programed scan tool. There are no provisions for flash code diagnostics.

  • Turn ignition switch to Off position.
  • Connect suitably programmed scan tool connected to Data Link Connector (DLC), located under lefthand side of instrument panel below steering column.
  • Turn ignition switch to On position.
  • Select scan tool Special Functions.
  • Select and run Automated Test.
  • Record all DTCs.

Diagnostic Trouble Code Interpretation

Connector numbers, circuit numbers and wire codes for individual models ma...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2002 Pontiac Sunfire Bumper Cover, Front2002 Pontiac Sunfire Bumper Cover, Front.

Source: Auto Body Parts Store

$41.66

Click here to view more details about 2002 Pontiac Sunfire Fog Light, Driver Or Passenger Side2002 Pontiac Sunfire Fog Light, Driver Or Passenger Side.

Source: Auto Body Parts Store

$37.60

Click here to view more details about 1999 Pontiac Sunfire Signal/park Light Lens, Passenger Side1999 Pontiac Sunfire Signal/park Light Lens, Passenger Side, PASSENGER SIDE SIGNAL/PARK LIGHT LENS, EXCEPT GT, MOUNTS IN BUMPER CORNER, , .

Source: Wheels / Rims, Mirrors & Lights Store

$16.25

Click here to view more details1996 Pontiac Sunfire SE L4, 2.2 L, 134 CID Rebuilt Engine, OHV, FWD, roller lifters, trigger fire ignition, right side cam position sensor boss, Warranty: 3-Year/100,000 Mile, .

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$110.00

Click here to view more details2000 Pontiac Sunfire Used A/C Compressor, 2.4, AUTO, FWD 2.4L, Very Good.

Source: Used Auto Parts Store

$95.00
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