2005 Pontiac Sunfire Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Description
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

The caliper has a single piston and is mounted to the support bracket by two mounting bolts, Figs. through . The caliper assembly slides on the two mounting bolts. Upon brake application, fluid pressure against the piston forces the inboard s...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius appro...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Tightening Specifications
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Inspect components for damage or wear. Replace as required.
  • Inspect wheel cylinder boots for tears, cuts or heat damage. Replace as required.
  • Remove wheel cylinder links. If fluid spills from boot center hole, replace wheel cylinder.
  • Light fluid coatings on piston within cylinder is considered normal.
  • Inspect backing plate for evidence of axle seal leakage. If leakage exists, replace axle seal.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Clean rust and dirt from shoe contact surface on backing plate using fine emery cloth or other suitable abrasive.

Brake Drums

Any time t...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting -> Master Cylinder Internal Fluid Leakage Check -> Road Test
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

When troubleshooting the hydraulic brake system, perform the following inspections.

Master Cylinder Internal Fluid Leakage Check

Start engine and depress the brake pedal. If the pedal gradually falls under constant pressure, the hydraulic system may be leaking. Raise the vehicle on a lift and inspect all tubing lines and backing plates for signs of leakage. It may be required to lift or remove the carpeting or floor mats to inspect for boost...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi DBC 7 -> System Service -> Alero & Grand Am -> Alero, Cavalier, Century, Grand Am, Impala, Monte Carlo, Regal & Sunbird -> Alero, Cavalier, Grand Am & Sunfire -> Alero, Grand Am & Malibu -> Automated Bleed -> BPMV Bracket -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Cavalier & Sunfire -> Century, Impala, Monte Carlo & Regal -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front -> Hydraulic System Flush -> Malibu -> Manual Bleed -> Manual Flush -> Pressure Flush -> Rear -> Wheel Speed Sensor
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Brake System Bleed

In most circumstances a manual brake bleed is all that is required. Automated ABS bleeding is required under the following conditions: when manual bleeding does not achieve desired pedal height or feel; brake pressure modulator valve (BPMV) replacement; extreme loss of brake fluid; air ingestion is suspected.

Manual Bleed

Use suitable container to catch fluid.

  • Clean reservoir cover and surrounding area.
  • Remove cover, fill fluid reservoir and install cover.
  • Attach one end of a clear plastic hose to rear hydraulic modulator bleeder valve, then submerge other end of hos...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2005 Pontiac Sunfire Antenna2005 Pontiac Sunfire Antenna, 4-section mast; 1200 mm cable; With top and side key; A high quality universal fender mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$5.62

Click here to view more details1996 Pontiac Sunfire Oil Pressure Switch, Pin type; 1/4 in. x 18 NPT thread size; 2 to 6 psi operating pressure; 3-prong male terminal; Screw-in mounting; A high quality, direct fit OE replacement oil pressure switch; With 2 years limited Trustbuilt warranty..

Source: Auto Body Parts Store

$10.88

Click here to view more details about 1999 Pontiac Sunfire 15" x 6" Alloy Wheel1999 Pontiac Sunfire 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 5 Spokes; 5 Lug; 100MM BP; Silver, , .

Source: Wheels / Rims, Mirrors & Lights Store

$117.50

Click here to view more details2001 Pontiac Sunfire L4, 2.2 L, 134 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,580.00

Click here to view more details2000 Pontiac Sunfire Used Ignition Switch W/Key, Very Good.

Source: Used Auto Parts Store

$88.00

Click here to view more details2000 Pontiac Sunfire Used Ignition Switch W/Key, Very Good.

Source: Used Auto Parts Store

$88.00
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