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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Pontiac Sunfire car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2005 Pontiac Sunfire automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Brake Distribution Valve & Switch -> Brake Warning Lamp Switches -> Combination Valve -> Components -> Diagonally Split System -> Failure Warning Switch -> Fluid Level Sensor -> Front & Rear Split System -> Metering Valve -> Proportioning Or Pressure Control Valve -> Warning Lamp
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Front & Rear Split System

When the brake pedal is depressed, both the primary (front brake) and the secondary (rear brake) master cylinder pistons are moved simultaneously to exert hydraulic fluid pressure on their respective systems.

If the rear brake system fails, initial brake pedal movement will cause the unrestricted secondary piston to bottom in the master cylinder bore. Primary piston movement will displace hydraulic fluid in the primary section of the master cylinder to actuate the front brake system.

If the front brake system fails, initial brake pedal movement will cause the ...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Precautions
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Keep grease and other foreign material off brake linings, caliper, surfaces of disc and external surfaces of hub.
  • Avoid deforming disc, and nicking or scratching brake linings.
  • Worn or damaged rubber piston seals should be replaced.
  • During removal and installation of a wheel assembly, ensure not to interfere with or damage caliper splash shield, or bleeder screw.
  • Front wheel bearing pre...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Tightening Specifications
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

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CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine off.
  • Fill master cylinder reservoir with clean brake fluid. Do not let reservoir fall below half full during bleeding procedure.
  • If required, bleed master cylinder as follows:
    • Loosen master cylinder forward brake line connection until fluid flows from reservoir, then tighten brake line.
    • Have assistant t...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Inspect components for damage or wear. Replace as required.
  • Inspect wheel cylinder boots for tears, cuts or heat damage. Replace as required.
  • Remove wheel cylinder links. If fluid spills from boot center hole, replace wheel cylinder.
  • Light fluid coatings on piston within cylinder is considered normal.
  • Inspect backing plate for evidence of axle seal leakage. If leakage exists, replace axle seal.
  • Inspect backing plate mounting bolts and ensure they are tight.
  • Clean rust and dirt from shoe contact surface on backing plate using fine emery cloth or other suitable abrasive.

Brake Drums

Any time t...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi DBC 7 -> Precautions -> ABS Service
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

ABS Service

Before performing any repairs on the ABS system, note the following precautions:

  • Before using electric welding equipment, disconnect EBCM.
  • Carefully note routing, position and mounting ABS and TCS wiring, connectors, clips and brackets. ABS and TCS are extremely sensitive to electromagnetic interference.
  • Do not use a fast charger when battery is connected. Never disconnect battery from system with engine running.
  • Ignition switch must be in Off position when disconnecting EBCM.
  • Many ABS system c...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 1997 Pontiac Sunfire Hood1997 Pontiac Sunfire Hood, CAPA certified; A high quality, OE replacement hood; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$129.46

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$34.65

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Source: Wheels / Rims, Mirrors & Lights Store

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Click here to view more details1996 Pontiac Sunfire SE L4, 2.2 L, 134 CID Rebuilt Engine, OHV, FWD, roller lifters, trigger fire ignition, right side cam position sensor boss, Warranty: 7-Year/70,000 Mile, .

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Click here to view more details1995 Pontiac Sunfire Used Radio / CD Player / GPS, CD player (remote multi-disc), 12 disc, Good.

Source: Used Auto Parts Store

$70.00

Click here to view more details2000 Pontiac Sunfire Used Rear Vent Window, Driver Side, Very Good.

Source: Used Auto Parts Store

$72.00
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