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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Pontiac Sunfire car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2005 Pontiac Sunfire automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Bleed Sequence -> Manual -> Pressure
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Brake fluid is corrosive to painted surfaces. Care must be taken not to allow brake fluid to come in contact with painted surfaces on vehicle.

When bleeding the brake system, always bleed righthand rear wheel circuit first, followed by the lefthand front, lefthand rear and, finally, righthand front.

Manual

Pressure bleeding is recommended for all hydraulic systems. However, if a pressure bleeder is unavailable, use the following procedure. Brake fluid damages painted surfaces. Immediately clean any spilled fluid.

  • Remove vacuum reserve by pumping brakes several times with engine o...

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BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Power Brake Units -> Adjustments -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

Brake Pedal

Toyota/GM Single Diaphragm Type
  • With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
  • Distance should be 5.850-6.244 inches.
  • If distance is not as specified, adjust pedal height as follows:
    • Remove lefthand lower instrument panel trim section and air duct.
    • Loosen stop lamp switch sufficiently to access pedal adjustment.
    • Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
    • Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Power Brake Units -> Description -> AC-Delco Tandem Diaphragm Type -> Toyota/GM Single Diaphragm Type
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

AC-Delco Tandem Diaphragm Type

This unit utilizes a vacuum power chamber, consisting of a front and rear shell, housing divider, front and rear diaphragm, plate assemblies, hydraulic pushrod and a diaphragm return spring, Fig. .

In normal operating mode, with service brakes in released position, the booster operates with vacuum on both sides of its diaphragms. When brakes are applied, air at atmospheric pressure is admitted to one side of each diaphragm to provide power assist. When the service brake is released, atmospheric air is shut off f...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting -> Master Cylinder Internal Fluid Leakage Check -> Road Test
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

When troubleshooting the hydraulic brake system, perform the following inspections.

Master Cylinder Internal Fluid Leakage Check

Start engine and depress the brake pedal. If the pedal gradually falls under constant pressure, the hydraulic system may be leaking. Raise the vehicle on a lift and inspect all tubing lines and backing plates for signs of leakage. It may be required to lift or remove the carpeting or floor mats to inspect for boost...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Drum Brakes -> Cavalier, Cobalt, G5 & Sunfire -> Precautions
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure.

  • Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos exposure.
  • Wear suitable respirator approved for asbestos dust use during repair procedure...

CLICK HERE TO GET FULL ACCESS TO 2005 Pontiac Sunfire BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Pontiac Sunfire AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Pontiac Sunfire cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor, Replace
Vehicle: 2005 Pontiac Sunfire 2.2 L4 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from caliper.
  • Remove mo...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2005 Pontiac Sunfire Headlight, Passenger Side2005 Pontiac Sunfire Headlight, Passenger Side, Bulbs included; Composite type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$77.37

Click here to view more details about 1996 Pontiac Sunfire Ignition Coil1996 Pontiac Sunfire Ignition Coil, Manufactured to exact OE specifications to ensure reliable and long lasting performance; Helps your engine deliver better fuel efficiency and performance gains..

Source: Auto Body Parts Store

$6.74

Click here to view more details about 2002 Pontiac Sunfire 15" x 6" Alloy Wheel2002 Pontiac Sunfire 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 5 Spokes; 5 Lug; 100MM BP; All Painted Sparkle Silver, , .

Source: Wheels / Rims, Mirrors & Lights Store

$117.50

Click here to view more details1998 Pontiac Sunfire L4, 2.2 L, 134 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,580.00

Click here to view more details2002 Pontiac Sunfire Used A/C Compressor, 2.2, MANUAL, FWD UNKNOWN, Very Good.

Source: Used Auto Parts Store

$103.00

Click here to view more details2001 Pontiac Sunfire Used Rear View Mirror, Coupe, Without OnStar; Without sunroof, Very Good.

Source: Used Auto Parts Store

$58.00
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