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2005 KIA RIO CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT KIA REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 KIA RIO car and truck repair procedures including KIA engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your KIA RIO automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for KIA mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 KIA RIO vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    BRAKE SERVICE PROCEDURES FOR 2005 KIA RIO AUTOMOBILES

    Kia -> Drum Brakes -> Adjustments -> Brake Pedal -> Optima -> Parking Brakes -> Rio & Spectra -> Sedona
    Vehicle: 2005 KIA RIO Cinco 1.6 L4 GAS

    Brake Pedal

    Rio & Spectra
    • On Rio models, distance from top center of brake pedal to floor mat should be 6.69-6.93 inches.
    • On 2003-04 Spectra models, distance from top center of brake pedal to floor mat should be 7.60-7.72 inches.
    • On 2005 Spectra models, distance from top center of brake pedal to floor mat should be 7.24 inches.
    • On all models, disconnect brake pedal switch electrical connector (E), Fig. .
    • Loosen locknuts (B) and turn switch (A) until it does not contact pedal.
    • Loosen locknuts (D) and turn rod (C) to adjust height of brake pedal.
    • Tighten brake pedal switch until plunger is co...

    CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 KIA RIO AUTOMOBILES

    Kia -> Fuel Filter Scheduled Maintenance -> Optima, Rio, Sephia & Spectra -> Normal Service -> Severe Service
    Vehicle: 2005 KIA RIO 1.6 L4 GAS

    Normal Service

    Replace every 60 months ...

    CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 KIA RIO AUTOMOBILES

    CV AXLE SHAFT, Replace -> Front
    Vehicle: 2005 KIA RIO Cinco 1.6 L4 GAS

    Front

    • Raise and support vehicle and support it with safety stands in proper locations.
    • Remove wheel nuts and front wheels.
    • Remove drain plug and drain transaxle fluid in suitable container.
    • Remove driveshaft cotter pin, castle nut and washer from front hub.
    • Remove tension rod mounting nuts.
    • Remove ball joint clamp mounting bolt from knuckle.
    • Pry down lower arm and disconnect ball joint.
    • Remove stabilizer bar from control link after loosening control link nut.
    • Insert suitable tool between transaxle case and driveshaft assembly, then separate driveshaft...

    CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 KIA RIO AUTOMOBILES

    Alternator, Replace
    Vehicle: 2005 KIA RIO 1.6 L4 GAS

    • Disconnect battery ground cable.
    • Disconnect alternator B+ terminal wire and electrical connectors.
    • Loosen pivot bolt and tensioner mounting bolt, but do not remove just yet.
    • Mark running direction with felt pen or chalk, then remove alternator drive belt.
    • Remove t...

    CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 KIA RIO AUTOMOBILES

    Cabin Air Filter Service -> Kia -> 2001-05 Rio
    Vehicle: 2005 KIA RIO 1.6 L4 GAS

    Under normal operating conditions the cabin air filter should be replaced every 9,500 miles. In dusty areas change the cabin air filter more often.

    • Remove the glove compartment.
    • Pull the cabin air filter cover by sliding to the left.
    • Rem...

    CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2005 KIA RIO AUTOMOBILES

    Kia -> Electronic Brake Force Distribution (EBD)/Parking Brake Warning Lamp ->
    Vehicle: 2005 KIA RIO 1.6 L4 GAS

    The EBD/Parking Brake warning lamp is used to warn of a system fault. It will be lit during engine start-up, but should go out when the self-diagnostic system determines that the system is functioning properly. The lamp will also illuminate when the parking brake is in the applied position. If the lamp EBD/Pa...

    CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 KIA RIO AUTOMOBILES

    Radiator, Replace
    Vehicle: 2005 KIA RIO 1.6 L4 GAS

    • Drain coolant into a suitable container.
    • Remove air cleaner duct as required.
    • Disconnect radiator upper hose.
    • Disconnect cooling fan electrical connectors.
    • Disconnect coolant reservoir hose.
    • Remove radiator mounting brackets.
    • On models equipped with au...

    CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2005 KIA RIO AUTOMOBILES

    Serpentine Drive Belt, Replace -> Air Conditioning -> Alternator -> Power Steering
    Vehicle: 2005 KIA RIO Cinco 1.6 L4 GAS

    Alternator

    • Disconnect battery ground cable from battery.
    • Loosen alternator upper locknut.
    • Loosen lower mounting nut.
    • Push alternator inward toward engine.
    • Remove alternator drive belt.
    • Clean and inspect belt surfaces of all pulleys.
    • Reverse procedure to install, noting the following:
      • Torque alternator mounting nut and bolt to 18 ft. lbs.
      • Torque alternator adjustment lockbolt to 11 ft. lbs.
      • Torque alternator brace mounting bolt to 17 ft. lbs.

    Air Conditi...

    CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2005 KIA RIO AUTOMOBILES

    Component location diagrams for most 2005 KIA RIO cars and light trucks sold in the U.S. from 1990+.

    Fuel Tank Diagram for 2005 KIA RIO Cinco 1.6 L4 GASFuel Tank Diagram for 2005 KIA RIO Cinco 1.6 L4 GAS

    Components on diagram:
  • Fuel Pump
  • Fuel Tank
  • Fuel Filter
  • Fuel Tube
  • Filler Pipe
  • Steering Column Diagram for 2005 KIA RIO Cinco 1.6 L4 GASSteering Column Diagram for 2005 KIA RIO Cinco 1.6 L4 GAS

    Components on diagram:
  • Combination Switch
  • Steering Wheel
  • Clockspring Assembly
  • Airbag Module
  • Housing
  • CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 KIA RIO AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 KIA RIO cars and light trucks sold in the U.S.

    2005 KIA RIO Cinco 1.6 L4 GAS Wiring Diagram2005 KIA RIO Cinco 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Battery
  • Ignition Switch
  • Driver Airbag
  • Passenger Airbag
  • 2005 KIA RIO  1.6 L4 GAS Wiring Diagram2005 KIA RIO 1.6 L4 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Right Front Wheel Speed Sensor
  • Right Rear Wheel Speed Sensor
  • Battery
  • Left Rear Wheel Speed Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 KIA RIO AUTOMOBILES

    OEM TSB listings for most 2005 KIA RIO cars and light trucks sold in the U.S. from 1985+.

    Document: Torque Specifications on "Torque to Yield" Engine Component Bolts
    Vehicle: 2005 KIA RIO 1.6 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: Enhanced Dealer Feedback and Digital Camera Requirements to Support Kia Quality Initiatives
    Vehicle: 2005 KIA RIO 1.6 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 KIA RIO AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 KIA RIO cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 KIA RIO cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 KIA RIO cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 KIA RIO cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 KIA RIO SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2007 KIA RIO Mirror, Driver Side.

    Source: Auto Body Parts Store

    $105.49

    Click here to view more details about 2002 KIA RIO Headlight, Driver Side2002 KIA RIO Headlight, Driver Side, Bulbs included; Composite and combination type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $154.25

    Click here to view more details2006 Kia Sorento Radiator, Radiator; Automatic Or Manual Transmission, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $96.45

    Click here to view more details2002 KIA RIO L4, 1.5 L, 1500 CC Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    Ad Hoc

    Click here to view more details2001 Kia RIO Used Air Flow Meter/Sensor, 1.6, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $100.00

    Click here to view more details2002 Kia RIO Used Wiper Motor Rear, Very Good.

    Source: Used Auto Parts Store

    $86.00
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