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2005 Hyundai Tucson CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Hyundai REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Hyundai Tucson car and truck repair procedures including Hyundai engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Hyundai Tucson automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Hyundai mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Hyundai Tucson vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2005 Hyundai Tucson AUTOMOBILES

Hyundai -> Hydraulic Brake Systems -> Component Service -> Master Cylinder Overhaul
Vehicle: 2005 Hyundai Tucson GLS 2.7 V6 GAS

Master Cylinder Overhaul

  • Remove reservoir cap, drain brake fluid into a suitable container, then remove reservoir from master cylinder, Figs. through .
  • Remove snap ring while depressing piston with a blunt tool. If required, secure master cylinder in a suitable soft jawed vise.
  • On all models except Santa Fe, Sonata, Tucson & XG 350 models, remove primary and secondary pistons from master cylinder body. Do not disassemble primary and secondary pistons.
  • On Santa Fe...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Hyundai Tucson AUTOMOBILES

Hyundai -> Fuel Filter Replacement -> All Models -> Fuel System Relief -> Removal & Installation
Vehicle: 2005 Hyundai Tucson GLS 2.7 V6 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur.

Fuel System Relief

  • Disc...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Hyundai Tucson AUTOMOBILES

DRIVESHAFT, Replace -> Rear
Vehicle: 2005 Hyundai Tucson GL 2.0 L4 GAS

Rear

  • Raise vehicle off ground and support it with safety stands in proper locations.
  • Mark companion flange, flange yoke, and differential companion flange and rubber coupling with a line.
  • Remove bolts securing driveline from companion flange. When removing driveline use care not to damage the boot. Insert a cloth into the boot to prevent it from being damaged.
  • Separate driveline from transfer assembly.
  • Remove center supp...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Hyundai Tucson AUTOMOBILES

Alternator, Replace
Vehicle: 2005 Hyundai Tucson GLS 2.7 V6 GAS

  • Disconnect battery ground cable.
  • Loosen alternator tensioning and mounting bolts, then remove drive belt.
  • Disconnect alternator electrical connectors.
  • Remove alternator to mou...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Hyundai Tucson AUTOMOBILES

Cabin Air Filter Service -> Hyundai -> 2005-09 Tucson & 2007-09 Santa Fe
Vehicle: 2005 Hyundai Tucson GLS 2.7 V6 GAS

On 2005-07 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.

On 2008-09 models, under normal operating conditions the cabin air filter should be replaced every 12 months or 10,000 miles. In dusty areas change the cabin air filter more often.

  • Open the glove compartment, then disengage the damper strap.
  • Remove the stoppers at bot...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Hyundai Tucson AUTOMOBILES

Hyundai -> Air Bag (SRS) Service Reminder Lamp ->
Vehicle: 2005 Hyundai Tucson GLS 2.7 V6 GAS

The Supplemental Restraint System (SRS) or air bag warning lamp should light for approximately 6 seconds wh...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Hyundai Tucson AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Hyundai Tucson LX 2.7 V6 GAS

Lower

  • Disconnect battery ground cable.
  • Drain cooling system into a suitable container by loosening drain plug of radiator.
  • Reposition hose clamp at radiator outlet.
  • Remove hose from radiator.
  • Reposition hose clamp at coolant inlet fitting.
  • Remove hose from coolant inlet fitting.
  • Remove hose from vehicle.
  • Reverse procedu...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Hyundai Tucson AUTOMOBILES

Serpentine Drive Belt, Replace -> Air Conditioner Compressor Drive Belt -> Alternator Drive Belt -> Power Steering Drive Belt
Vehicle: 2005 Hyundai Tucson GL 2.0 L4 GAS

Alternator Drive Belt

  • Loosen alternator adjusting bolt and mount bolt.
  • Remove alternator drive belt.
  • Reverse procedure to install noting the following: Belt deflection should be 1/4 inch to 1/2 inch with 22 lbs. of pressure applied midway between pulleys on longest belt segment.

Air Conditioner Compressor Drive Belt

  • Remove alternator drive belt.
  • Loosen Air Conditioner compressor adjusting bolt and mount bolt.
  • Remove Air Conditioner compressor drive belt.
  • Reverse p...

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COMPONENT LOCATION DIAGRAMS FOR 2005 Hyundai Tucson AUTOMOBILES

Component location diagrams for most 2005 Hyundai Tucson cars and light trucks sold in the U.S. from 1990+.

Fuse/Relay Box Diagram for 2005 Hyundai Tucson LX 2.7 V6 GASFuse/Relay Box Diagram for 2005 Hyundai Tucson LX 2.7 V6 GAS

Components on diagram:
  • Flasher Unit
  • Hazard Relay
  • Burglar Alarm Relay
  • Pre-Excitation Resistor
  • Windshield Defogger Relay
  • Rear Quarter Trim Components Diagram for 2005 Hyundai Tucson LX 2.7 V6 GASRear Quarter Trim Components Diagram for 2005 Hyundai Tucson LX 2.7 V6 GAS

    Components on diagram:
  • Wheel Speed Sensor
  • Door Switch
  • Connector F28
  • Connector F26
  • Ground G-15
  • CLICK HERE TO GET FULL ACCESS TO 2005 Hyundai Tucson PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Hyundai Tucson AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Hyundai Tucson cars and light trucks sold in the U.S.

    2005 Hyundai Tucson LX 2.7 V6 GAS Wiring Diagram2005 Hyundai Tucson LX 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • Transaxle Range Switch
  • Cruise Control Module
  • Engine Control Module
  • 2005 Hyundai Tucson LX 2.7 V6 GAS Wiring Diagram2005 Hyundai Tucson LX 2.7 V6 GAS Wiring Diagram

    Components on diagram:
  • Front Fog Lamp Switch
  • TACM
  • Right Front Fog Lamp
  • ETACM
  • Left Front Fog Lamp
  • CLICK HERE TO GET FULL ACCESS TO 2005 Hyundai Tucson WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Hyundai Tucson AUTOMOBILES

    OEM TSB listings for most 2005 Hyundai Tucson cars and light trucks sold in the U.S. from 1985+.

    Document: AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST
    Vehicle: 2005 Hyundai Tucson GL 2.0 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Automatic Trans, Coolers, Torque Converter
  • Document: ALARM SELF ACTIVATES - HOOD SWITCH PAD REPLACEMENT
    Vehicle: 2005 Hyundai Tucson GL 2.0 L4 GAS

    CLICK HERE TO GET FULL ACCESS TO 2005 Hyundai Tucson TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Hyundai Tucson AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Hyundai Tucson cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Hyundai Tucson cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Hyundai Tucson cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Hyundai Tucson cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Hyundai Tucson SPECIFICATIONS DATA!

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