2005 Ford Expedition REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2005 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Ford Expedition vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Parking Brake w/Rear Disc -> E-Series -> Expedition, Explorer, F-150, F-250, Mountaineer & Navigator -> F-Super Duty
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

F-Super Duty

  • Raise and support vehicle, remove tire and wheel assemblies.
  • Remove rear brake disc rotor.
  • Disconnect rear parking brake cable at parking brake cable equalizer.
  • Disconnect parking brake cable at parking brake lever.
  • Remove outboard brake shoe retaining spring.
  • Remove brake shoe adjusting screw spring, brake shoe hold down springs and brake adjuster screw.
  • Remove parking brake shoe and linings along with inboard brake shoe retracting spring.
  • Reverse procedure to install.

Expedition, Explorer, F-150, F-250, Mountaineer & Navigator

  • Pull front parking brake cable and co...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Component Locations -> Blackwood, 1997-03 F150, 1997-06 F250LD, Expedition & Navigator
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations. Failure to follow these instructions may result in personal injury.

  • With vehicle in neutral, position vehicle on a hoist.
  • Remove the front wheel and tire assembly.
  • Remove front halfshaft hub ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Diagnosis & Testing -> 2003-06 -> 2007 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Symptom Test
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Diagnostic Trouble Code Identification

2003-06

Refer to Fig. for diagnostic trouble code identification.

2007

Refer to Fig. for diagnostic trouble code identification.

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

Symptom Test

2003-06

Refer to Fig. for symptom test chart.

2007

Refer to Fig. for symptom test chart.

Intermittent & Poor Connections

In...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Starter, Replace
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

  • Disconnect battery ground cable.
  • On models equipped with air suspension, turn air suspension switch to off position.
  • On all models, raise and support vehicle.
  • Remove starter terminal cover, then solenoid S terminal retaining nut and electrical connector.
  • Remove battery ground cable retaining from starter mounting stud, then the cable.
  • Remove solenoid B+ terminal re...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

On these models, the cabin air filter is an option.

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Ford Motor Co. Trucks -> Traction Control System Warning Lamp ->
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at engine.
  • Remove hose from engine.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to in...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

  • Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...

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COMPONENT LOCATION DIAGRAMS FOR 2005 Ford Expedition AUTOMOBILES

Component location diagrams for most 2005 Ford Expedition cars and light trucks sold in the U.S. from 1990+.

Door Components Diagram for 2005 Ford Expedition  5.4 V8 GASDoor Components Diagram for 2005 Ford Expedition 5.4 V8 GAS

Components on diagram:
  • Parking Brake Switch
  • Memory Set Switch
  • Speaker
  • Air Suspension Module
  • Door Lock Switch
  • Intake Air Distribution And Filtering Component Locations Diagram for 2005 Ford Expedition  5.4 V8 GASIntake Air Distribution And Filtering Component Locations Diagram for 2005 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • Mass Air Flow Sensor
  • Air Cleaner Element
  • Mass Air Flow Sensor Plate
  • Air Cleaner Outlet
  • Air Cleaner Support Insulator
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Ford Expedition AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Ford Expedition cars and light trucks sold in the U.S.

    2005 Ford Expedition  5.4 V8 GAS Wiring Diagram2005 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Starter Relay
  • Powertrain Control Module Power Relay
  • Fog Lamp Relay
  • Front Blower Motor Relay
  • High Beam Relay
  • 2005 Ford Expedition  5.4 V8 GAS Wiring Diagram2005 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Exterior Rear View Mirror Switch
  • Driver Seat Module
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Ford Expedition AUTOMOBILES

    OEM TSB listings for most 2005 Ford Expedition cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: 5.4L 3V WITH DTC P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK - REVISED
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Ignition, Electronic Ignition
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Ford Expedition AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2006 Ford Expedition Grille Assembly2006 Ford Expedition Grille Assembly, With emblem provision, chrome molding, and gray grille insert; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $115.29

    Click here to view more details about 2002 Ford Expedition Door Handle, Front, Driver Side2002 Ford Expedition Door Handle, Front, Driver Side, With keyhole; A high quality, direct fit OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $16.87

    Click here to view more details about 2002 Ford Expedition Door Handle Covers2002 Ford Expedition Door Handle Covers, Door Handle Covers; 4-Door; Without Passenger Side Keyhole; With KEY Pad, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $36.50

    Click here to view more details about 2004 Ford Expedition V8, 5.4 L, 327 CID Rebuilt Engine2004 Ford Expedition V8, 5.4 L, 327 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $3,700.00

    Click here to view more details2003 Ford Expedition Used Bumper Cover, Front, 4DR, White smooth upper/lower, Average.

    Source: Used Auto Parts Store

    $230.00

    Click here to view more details2000 Ford Expedition Used Rear Axle Assembly, 5.4, AUTO, 4X4 (9.75 ring gear), (3.73 ratio), 14mm whl lug (tag S935P), Very Good.

    Source: Used Auto Parts Store

    $553.00
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