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2005 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Ford Expedition vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    BRAKE SERVICE PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

    Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Brake Service -> Heavy Duty -> Installation -> Removal -> Standard Duty
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Drum brakes are available in standard versions or in heavy duty versions. Refer to Figs. and for component locations when performing the following procedures.

    Removal

    Standard Duty
    • Raise and support vehicle, remove rear wheel and tire assemblies.
    • Remove and discard spring nut.
    • If brake drum is rusted to axle shaft pilot diameter, tap center of brake drum between wheel studs.
    • Pull brake drum off of axle.
    • If brake drums will not come off, sing a screwdriver, move brake shoe adjusting lever off of brake adjusting screw, then loosen brake adjuster to allow drum to release.
    • Remove long brake...

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> 2005-06 Expedition & Navigator
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery has been disconnec...

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Double Cardan -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

    Component Locations
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Refer to F...

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

    Alternator, Replace
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    • Disconnect battery ground cable.
    • Release engine retainers, then remove the engine cover.
    • Remove the air cleaner intake pipe.
    • Rotate accessory drive belt tensioner clockwise, then position drive belt aside.
    • Release alternator harness locator from alternator bracket.
    • Remove alternator harness bracket mounting bolts, then t...

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

    Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    On these models, the cabin air filter is an option.

    Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

    • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

    Ford Motor Co. Trucks -> Message Center -> 2003-06 Expedition & Navigator -> System Check
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    System Check

    The Message Center will perform a system inspection of monitored systems and will indicate either system is OK or a warning message. To perform the System Check proceed as follows:

    • Place the ignition switch in the On position.
    • Press Message Center Set Up button.
    • From Set Up Menu select System Check.
    • Press the RESET button to start system inspection.
    • The Message Center will cycle through the monitored systems and display an OK or Warning Message for 3 seconds.
    • Depressing the RESET button will cycle the Message Center through of the monitored systems.
    • Pressing ...

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

    Radiator, Replace
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    • Drain cooling system into a suitable container.
    • Remove front air deflector if required.
    • Remove fan blade and lefthand thread clutch using a suitable fan clutch holding tool and fan clutch wrench tool.
    • Disconnect transmission fluid cooler lines from radiato...

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    • Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2005 Ford Expedition AUTOMOBILES

    Component location diagrams for most 2005 Ford Expedition cars and light trucks sold in the U.S. from 1990+.

    Door Components Diagram for 2005 Ford Expedition  5.4 V8 GASDoor Components Diagram for 2005 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • Parking Brake Switch
  • Memory Set Switch
  • Speaker
  • Air Suspension Module
  • Door Lock Switch
  • Steering Column Components Diagram for 2005 Ford Expedition  5.4 V8 GASSteering Column Components Diagram for 2005 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • Multifunction Switch
  • Gearshift Lever
  • Lower Steering Column Shaft
  • Tilt Lever Assembly
  • Steering Column Clamp Retainer
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Ford Expedition AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Ford Expedition cars and light trucks sold in the U.S.

    2005 Ford Expedition  5.4 V8 GAS Wiring Diagram2005 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Powertrain Control Module Power Relay
  • Powertrain Control Module
  • 2005 Ford Expedition  5.4 V8 GAS Wiring Diagram2005 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Left Power Seat Switch
  • Driver Seat Horizontal Motor
  • Driver Seat Front Height Motor
  • Driver Seat Rear Height Motor
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Ford Expedition AUTOMOBILES

    OEM TSB listings for most 2005 Ford Expedition cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: 5.4L 3V WITH DTC P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK - REVISED
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Ignition, Electronic Ignition
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Ford Expedition AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2002 Ford Expedition Door Handle, Rear, Driver Side, Without keyhole; A high quality, OE replacement door handle; With 1-year limited TruckEFX warranty..

    Source: Auto Body Parts Store

    $11.64

    Click here to view more details about 2002 Ford Expedition Headlight, Passenger Side2002 Ford Expedition Headlight, Passenger Side, Comes with bulbs and backed by 1-year, unlimited-mileage warranty.<p>Be safe! Replace your worn out or broken lights with these DOT and SAE Approved lighting products. They are made to stand rough road wear and the test of time!<br>.

    Source: Auto Body Parts Store

    $22.77

    Click here to view more details2006 Ford Expedition Tail Light Assembly, Passenger Side, PASSENGER SIDE TAIL LIGHT ASSEMBLY, [FO] , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $43.05

    Click here to view more details2002 Ford Expedition V8, 4.6 L, 281 CID Rebuilt Engine, Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $2,530.00

    Click here to view more details2003 Ford Expedition Used TV-Info-GPS Screen, Very Good.

    Source: Used Auto Parts Store

    $163.00

    Click here to view more details2007 Ford Expedition Used TV-Info-GPS Screen, Rear; (roof mtd), Very Good.

    Source: Used Auto Parts Store

    $893.00
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