2005 Ford Expedition REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2005 Ford Expedition CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Ford Expedition car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Expedition automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Ford Expedition vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Disc Brakes -> Rotor, Replace -> Aviator -> E-Series -> Escape & Mariner -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-150 & Mark LT -> F-250/350 w/2WD -> F-250/350 w/4WD & F-450/550 -> Freestar & Monterey -> Front -> Installation -> Motorhome -> Ranger -> Rear -> Removal
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Aviator

Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove front brake components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. and remove rear brake components in sequence listed.

Escape & Mariner

  • Remove disc brake caliper and anchor plate as outlined in .
  • Remove rotor
  • Reverse Procedure to install. Tighten all nuts and bolts to specification.

E-Series

Front

Refer to Figs. through and remove components in sequence listed.

Rear
Removal
  • Remove disc brake caliper, refer to .
  • Remove axle shafts.
  • Lift lock washer tab from slot in outer lock nut, Fig...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> 2005-06 Expedition & Navigator
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnec...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Front

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations. Failure to follow these instructions may result in personal injury.

  • With vehicle in neutral, position vehicle on a hoist.
  • Remove front driveshaft shield.
  • Index-mark front flange and pinion ...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Wiring Diagrams -> 2003-06 -> 2007 -> Wire Color Code Identification
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

2003-06

Refer to Fig. for wiring diagram.

2007

Re...

[[table data]]

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Alternator, Replace
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

  • Disconnect battery ground cable.
  • Release engine retainers, then remove the engine cover.
  • Remove the air cleaner intake pipe.
  • Rotate accessory drive belt tensioner clockwise, then position drive belt aside.
  • Release alternator harness locator from alternator bracket.
  • Remove alternator harness bracket mounting bolts, then t...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Cabin Air Filter Service -> Ford Motor Co. -> 1997-2007 Expedition, F-150, Navigator, 2002 Blackwood & 2006-07 Mark LT
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

On these models, the cabin air filter is an option.

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • From under passenger side of the instrument panel behind the glove compartment, remove the cabin air filter cover to the bottom of the heater plenu...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Ford Motor Co. Trucks -> Low Coolant Lamp ->
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water inlet.
  • Remove radiator outlet hose from water inlet and from vehicle.
  • Reverse procedure to i...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Ford Expedition AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2005 Ford Expedition 5.4 V8 GAS

  • Rotate accessory drive belt tensioner clockwise, using a suitable tool to relieve tension ...

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COMPONENT LOCATION DIAGRAMS FOR 2005 Ford Expedition AUTOMOBILES

Component location diagrams for most 2005 Ford Expedition cars and light trucks sold in the U.S. from 1990+.

Brake Fluid Level Warning Switch Diagram for 2005 Ford Expedition  5.4 V8 GASBrake Fluid Level Warning Switch Diagram for 2005 Ford Expedition 5.4 V8 GAS

Components on diagram:
  • Brake Fluid Level Warning Switch
  • Brake Master Cylinder Reservoir
  • Engine Compartment Components Diagram for 2005 Ford Expedition  5.4 V8 GASEngine Compartment Components Diagram for 2005 Ford Expedition 5.4 V8 GAS

    Components on diagram:
  • ABS Control Module
  • Fog Lamp
  • Park/Turn Lamp
  • Daytime Running Lamps Resistor
  • Auxiliary Relay Box
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Ford Expedition AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Ford Expedition cars and light trucks sold in the U.S.

    2005 Ford Expedition  5.4 V8 GAS Wiring Diagram2005 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Battery
  • Generator
  • Powertrain Control Module
  • 2005 Ford Expedition  5.4 V8 GAS Wiring Diagram2005 Ford Expedition 5.4 V8 GAS Wiring Diagram

    Components on diagram:
  • Radio
  • Right Rear Speaker
  • Left Rear Speaker
  • Rear Integrated Control Panel
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Ford Expedition AUTOMOBILES

    OEM TSB listings for most 2005 Ford Expedition cars and light trucks sold in the U.S. from 1985+.

    Document: WHITE FLAKES COMING FROM A/C VENTS - REVISED
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Auto Systems:
  • Heating, A/C, Ventilation, Defogger
  • Document: 5.4L 3V WITH DTC P030X AND/OR P0316 ACCOMPANIED BY SPARK KNOCK - REVISED
    Vehicle: 2005 Ford Expedition 5.4 V8 GAS

    Symptoms:
  • Noise
  • Auto Systems:
  • Ignition, Electronic Ignition
  • CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Ford Expedition AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Ford Expedition cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Ford Expedition SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2011 Ford Expedition Grille Assembly2011 Ford Expedition Grille Assembly, With emblem provision; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $63.45

    Click here to view more details2002 Ford Expedition Bumper Bracket, Front, Passenger Side, A high quality, OE replacement bumper mounting brace bracket; With 3 years limited CertifiedXL warranty..

    Source: Auto Body Parts Store

    $11.09

    Click here to view more details about 2002 Ford Expedition 17" x 7.5" Alloy Wheel2002 Ford Expedition 17" x 7.5" Alloy Wheel, Alloy Wheel; 17 X 7.5; 14MM Offset; 10 Hole; 5 Lug; 135MM BP; 14 MM Lug Openings; Sparkle Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $127.50

    Click here to view more details2000 Ford Expedition V8, 4.6 L, 281 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,586.00

    Click here to view more details2007 Ford Expedition Used Upper Control Arm, Passenger Side, 5.4, AUTO, 4X2 R, R., Very Good.

    Source: Used Auto Parts Store

    $101.00

    Click here to view more details2007 Ford Expedition Used Parking Lamp, Driver Side, Fog/Driving, (lower val mtd), Very Good.

    Source: Used Auto Parts Store

    $70.00
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