2005 Chrysler PT Cruiser REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2005 Chrysler PT Cruiser CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2005 Chrysler PT Cruiser car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler PT Cruiser automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2005 Chrysler PT Cruiser vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

BRAKE SERVICE PROCEDURES FOR 2005 Chrysler PT Cruiser AUTOMOBILES

Drum Brakes -> DaimlerChrysler -> Precautions
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level due to a chemical breakdown during use, and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessive asbestos ex...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2005 Chrysler PT Cruiser AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> PT Cruiser
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2005 Chrysler PT Cruiser AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

Remove

  • Disconnect negative battery cable.
  • Place transaxle in gated park.
  • Raise vehicle on hoist.
  • Remove wheel and tire assembly.
  • Remove cotter pin, nut lock, spring washer and hub nut from end of outer C/V joint stub axle.
  • On models equipped with ABS, disconnect front wheel speed sensor and secure harness out of the way.
  • Remove nut and bolt retaining ball joint stud into steering knuckle.
  • Separate ball joint stud from steering knuckle by prying down on lower control arm. Use caution when separating ball joint stud from steering knuckle, so ball joint seal does not get damaged.
  • Rem...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2005 Chrysler PT Cruiser AUTOMOBILES

Alternator, Replace
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

  • Remove air cleaner lid, disconnect inlet air sensor and makeup air hose.
  • Remove battery ground cable.
  • Loosen upper alternator T-bolt lock nut.
  • Raise and support vehicle.
  • Remove right front wheel.
  • Remove accessory drive splash shield.
  • Remove pencil strut.
  • Loosen lower pivot bolt.
  • Loosen accessory drive belt T-bolt.
  • Unplug field circuit from alternator.
  • Remove B+ terminal nut and wire.
  • Remove alternator belt.
  • Remove axle retaining nut.
  • Remove lower control arm from steering knuckle.
  • Remove axle shaft. Put a container under tr...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2005 Chrysler PT Cruiser AUTOMOBILES

Cabin Air Filter Service -> Chrysler LLC -> 2002-09 PT Cruiser
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

The cabin air filter should be replaced every 15,000 miles.

  • Open the hood.
  • Remove the passenger side cowl grille screen.
  • Remove the three windshield washer reservoir to body attaching screws, then position the reservoir out of the way.
  • Lift the cabin air filter eleme...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2005 Chrysler PT Cruiser AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2005 Chrysler PT Cruiser AUTOMOBILES

Radiator, Replace
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

  • Remove battery and battery tray.
  • Drain cooling system into suitable container.
  • Recover A/C refrigerant.
  • Remove grille and upper radiator support crossmember.
  • Remove upper radiator hose from radiator.
  • Raise and support vehicle.
  • Disconnect and cap automatic transmission cooler hoses.
  • Disconnect radiator fan motor electrical connector.
  • Remove lower radiator hose.
  • Lower vehicle.
  • Remove A/C lines ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2005 Chrysler PT Cruiser AUTOMOBILES

Serpentine Drive Belt, Replace -> Alternator Belt -> Power Steering Belt & A/C Compressor Belt
Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

Power Steering Belt & A/C Compressor Belt

  • Remove right front splash shield.
  • Release tension by rotating tensioner clockwise until belt can be removed from power steering pump pulley.
  • Remove drive belt.
  • Reverse procedur...

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COMPONENT LOCATION DIAGRAMS FOR 2005 Chrysler PT Cruiser AUTOMOBILES

Component location diagrams for most 2005 Chrysler PT Cruiser cars and light trucks sold in the U.S. from 1990+.

Data Link Connector Diagram for 2005 Chrysler PT Cruiser  2.4 L4 GASData Link Connector Diagram for 2005 Chrysler PT Cruiser 2.4 L4 GAS

Components on diagram:
  • Data Link Connector
  • Powertrain Control Module Diagram for 2005 Chrysler PT Cruiser  2.4 L4 GASPowertrain Control Module Diagram for 2005 Chrysler PT Cruiser 2.4 L4 GAS

    Components on diagram:
  • Inlet Air Temperature Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2005 Chrysler PT Cruiser PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2005 Chrysler PT Cruiser AUTOMOBILES

    OEM drawn wiring diagrams for most 2005 Chrysler PT Cruiser cars and light trucks sold in the U.S.

    2005 Chrysler PT Cruiser  2.4 L4 GAS Wiring Diagram2005 Chrysler PT Cruiser 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Power Mirror Switch
  • Right Power Mirror
  • Left Power Mirror
  • 2005 Chrysler PT Cruiser  2.4 L4 GAS Wiring Diagram2005 Chrysler PT Cruiser 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Power Top Relay
  • Power Top Motor
  • CLICK HERE TO GET FULL ACCESS TO 2005 Chrysler PT Cruiser WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2005 Chrysler PT Cruiser AUTOMOBILES

    OEM TSB listings for most 2005 Chrysler PT Cruiser cars and light trucks sold in the U.S. from 1985+.

    Document: Hard To Fill Or Fuel Nozzle Shuts Off Repeatedly
    Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

    Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2005 Chrysler PT Cruiser 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • CLICK HERE TO GET FULL ACCESS TO 2005 Chrysler PT Cruiser TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2005 Chrysler PT Cruiser AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2005 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2005 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2005 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2005 Chrysler PT Cruiser cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2005 Chrysler PT Cruiser SPECIFICATIONS DATA!

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