2005 Chevrolet Malibu Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2005 Chevrolet Malibu

  • 2005 Chevrolet Malibu 2.2 L4 GAS, CC:2198, CID:134, Fuel Injection, Aspiration:134, Engine VIN:, Desg:F
  • 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8
  • 2005 Chevrolet Malibu Maxx LS 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8
  • 2005 Chevrolet Malibu LT 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8
  • 2005 Chevrolet Malibu LS 3.5 V6 GAS, CID:213, Fuel Injection, Aspiration:213, Engine VIN:, Desg:8

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Anti-Lock Brakes -> Delphi DBC 7 -> Description -> Anti-Lock Brake System (ABS) -> Brake Pressure Modulator Valve (BPMV) -> Electronic Brake Control Module (EBCM) -> Enhanced Traction System (ETS) -> System Components -> System Operation -> Traction Control System (TCS) -> Traction Control System (TRAC) On/Off Switch -> Wheel Speed Sensors (WSS)
Vehicle: 2005 Chevrolet Malibu LS 3.5 V6 GAS

System Operation

Anti-Lock Brake System (ABS)

The ABS system will control hydraulic pressure in the individual wheel circuits to prevent any wheel from slipping. A separate hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold or increase hydraulic pressure to each wheel brake. However, it cannot increase hydraulic pressure above what the master cylinder is transmitting.

Enhanced Traction System (ETS)

The ETS limits wheel slip during acceleration when one or more of the drive wheels are accelerating too rapidly and the brake switch is off. T...

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BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Aura, Bonneville, DTS, ION, LeSabre, Lucerne, Park Avenue, Solstice & SKY -> Aveo -> Corvette -> CTS -> Disassemble -> Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR -> L-Series -> LaCrosse, STS & XLR -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS

Master Cylinder Overhaul

Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR
Disassemble

Refer to Figs. and when performing the following procedures.

  • Disconnect and plug hydraulic lines.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid.
  • Inspect cover and diaphragm.
  • Remove fluid level switch.
  • On models equipped with compact master cylinder,remove proportioning valve, Fig. .
  • On all models, depress primary piston and remove lock ring.
  • Plu...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Aura, Bonneville, DTS, ION, LeSabre, Lucerne, Park Avenue, Solstice & SKY -> Aveo -> Corvette -> CTS -> Disassemble -> Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR -> L-Series -> LaCrosse, STS & XLR -> Master Cylinder Overhaul -> Vibe -> Wheel Cylinder Overhaul
Vehicle: 2005 Chevrolet Malibu LT 3.5 V6 GAS

Master Cylinder Overhaul

Except Aura, Aveo, Bonneville, Cobalt, Corvette, CTS, DTS, G5, ION, L-Series, LaCrosse, LeSabre, Lucerne, Park Avenue, Solstice, SKY, STS, Vibe & XLR
Disassemble

Refer to Figs. and when performing the following procedures.

  • Disconnect and plug hydraulic lines.
  • Remove mounting nuts and master cylinder.
  • Remove reservoir cover and diaphragm. Discard old brake fluid.
  • Inspect cover and diaphragm.
  • Remove fluid level switch.
  • On models equipped with compact master cylinder,remove proportioning valve, Fig. .
  • On all models, depress primary piston and remove lock ring.
  • Plu...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Rear Disc Brake -> Tightening Specifications
Vehicle: 2005 Chevrolet Malibu Maxx LS 3.5 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> Troubleshooting -> Master Cylinder Internal Fluid Leakage Check -> Road Test
Vehicle: 2005 Chevrolet Malibu Maxx LT 3.5 V6 GAS

When troubleshooting the hydraulic brake system, perform the following inspections.

Master Cylinder Internal Fluid Leakage Check

Start engine and depress the brake pedal. If the pedal gradually falls under constant pressure, the hydraulic system may be leaking. Raise the vehicle on a lift and inspect all tubing lines and backing plates for signs of leakage. It may be required to lift or remove the carpeting or floor mats to inspect for boost...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2005 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2005 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake Pad Service
Vehicle: 2005 Chevrolet Malibu LS 3.5 V6 GAS

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • Do not disconnect brake line fitting from calipe...

CLICK HERE TO GET FULL ACCESS TO 2005 Chevrolet Malibu BRAKE SERVICE PROCEDURES

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