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2004 Volvo XC70 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volvo REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Volvo XC70 car and truck repair procedures including Volvo engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volvo XC70 automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volvo mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Volvo XC70 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Volvo XC70 AUTOMOBILES

    Imported Cars & Light Trucks & Vans -> 2003-04 -> Evacuating System -> Using Charging Station -> Using Vacuum Pump
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    Using Vacuum Pump

    Vacuum pumps suitable for removing air and moisture from A/C systems are commercially available. A specification for system pump down used here is 28-291/2 inches vacuum. This reading can be attained at or near sea level only. For each 1000 feet of altitude this operation is performed, the reading will be 1 inch vacuum higher. For example, at 5000 feet elevation, only 23-241/2 inches of vacuum can be obtained. The system refrigerant must be completely recovered before it can be evacuated. Damage to the vacuum pump will result if pressurized ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 A/C & HEATER SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Volvo XC70 AUTOMOBILES

    Volvo -> Fuel Filter Scheduled Maintenance -> 2004 XC70 -> Normal Service -> Severe Service
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    Normal Service

    Replace at 120,000 ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volvo XC70 AUTOMOBILES

    CV AXLE SHAFT, Replace -> Left Side -> Right Side
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    Left Side

    • Raise and support vehicle on lift.
    • Remove hub cap.
    • Remove front wheel lug nuts.
    • Remove bolt for wheel hub driveshaft.
    • Tap end of drive shaft approximately 15-20mm into wheel hub.
    • Remove anti-roll bar strut from spring strut.
    • Counterhold ball joint pinion so that ball joint boot cannot turn.
    • Detach brake hose from its mounting lug in spring strut.
    • Detach ABS line from its mounting lug in wheel arch.
    • Slacken off nut for ball joint for control arm. Before removing the nuts from the ball joints, clean the exposed threads of rust. Lubricate using rust solvent before removing t...

    CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Volvo XC70 AUTOMOBILES

    Starter, Replace
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    • Disconnect battery ground cable.
    • Remove intake manifold between front cover plate and air cleaner housing.
    • On models equipped with turbo, loosen hose clamps between charge air cooler and electronic throttle module, disconnect electrical connector and remove charge air cooler hose.
    • On all model...

    CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Volvo XC70 AUTOMOBILES

    Cabin Air Filter Service -> Volvo -> 1999-2006 S80, 2001-09 S60, 2001-07 V70, XC70 & 2003-09 XC90
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    The cabin air filter should be replaced every 15,000 miles. The filter should be replaced more often if air flow is less than normal.

    • Remove the sound proofing panel from under the passenger side of the instrument panel.
    • Remove the cabin air filter cover retaining screws, then the cover, Fig. .
    • Press down on the cabin air filte...

    CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Volvo XC70 AUTOMOBILES

    Volvo -> Service Indicator Lamp -> 2002-09 XC70
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    • Turn ignition Off.
    • Depress trip odometer Reset button, then place the ignition switch in the On position within 2 seconds.
    • Hold the reset button for the trip odometer pressed in until the original value has been reset .
    • On 2003-09 models, a general yellow lamp will light when the reset button must be released.
    • ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Volvo XC70 AUTOMOBILES

    Radiator, Replace
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    • Drain coolant into suitable container.
    • Remove engine cooling fan.
    • Remove evacuation hose from expansion tank.
    • Remove two mounting ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Volvo XC70 AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    • Disconnect negative battery cable.
    • Remove cover over engine control module box and move it to one side.
    • Remove engine control module by carefully pulling it up and out using a suitable tool. Do not touch terminal pins on engine contro...

    CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Volvo XC70 AUTOMOBILES

    Component location diagrams for most 2004 Volvo XC70 cars and light trucks sold in the U.S. from 1990+.

    Body Component Locations Diagram for 2004 Volvo XC70  2.5 L5 GASBody Component Locations Diagram for 2004 Volvo XC70 2.5 L5 GAS

    Components on diagram:
  • Fog Lamps
  • Headlamps
  • Turn Signal Lamps
  • Turn Signal Flashers
  • Underhood Component Locations Diagram for 2004 Volvo XC70  2.5 L5 GASUnderhood Component Locations Diagram for 2004 Volvo XC70 2.5 L5 GAS

    Components on diagram:
  • Shift Solenoid
  • Line Pressure Solenoid SLS
  • Throttle Solenoid SLT
  • Lock-Up Solenoid SLU
  • CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Volvo XC70 AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Volvo XC70 cars and light trucks sold in the U.S.

    2004 Volvo XC70  2.5 L5 GAS Wiring Diagram2004 Volvo XC70 2.5 L5 GAS Wiring Diagram

    Components on diagram:
  • Ignition Coil
  • Coolant Temperature Sensor
  • A/C Pressure Sensor
  • Spark Plug
  • Intake Manifold Pressure Sensor
  • 2004 Volvo XC70  2.5 L5 GAS Wiring Diagram2004 Volvo XC70 2.5 L5 GAS Wiring Diagram

    Components on diagram:
  • Fuel Level Sensor
  • Rear Electronic Module
  • Auxiliary Heater
  • Overload Relay
  • Central Electronic Module
  • CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Volvo XC70 AUTOMOBILES

    OEM TSB listings for most 2004 Volvo XC70 cars and light trucks sold in the U.S. from 1985+.

    Document: TRANSMISSION CONTROL MODULE (TCM), SOFTWARE (SW) - REVISED
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • Document: DIFFERENTIAL ELECTRONIC MODULE (DEM), SOFTWARE (SW) - REVISED
    Vehicle: 2004 Volvo XC70 2.5 L5 GAS

    Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Volvo XC70 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Volvo XC70 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Volvo XC70 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Volvo XC70 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Volvo XC70 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Volvo XC70 SPECIFICATIONS DATA!

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