2004 Volkswagen Touareg REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Volkswagen Touareg CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Volkswagen Touareg car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen Touareg automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volkswagen mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Volkswagen Touareg vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Imported Vehicles
Vehicle: 2004 Volkswagen Touareg TDI 4.9 V10 DIESEL

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES

Volkswagen -> Fuel Filter Scheduled Maintenance -> 1990-06 Models w/Gasoline Engines -> Normal Service -> Severe Service
Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS

Normal Service

Se...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES

DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS

Front

Before removing, mark positions of all parts in relation to each other. Reinstall in same position otherwise imbalance will be excessive, bearings could be damaged causing rumbling noises. If droning noises occur when driving, unbolt front driveshaft from flange at front final drive, rotate one hole relative to flange and bolt on again. If droning noises are still audible, front driveshaft can be rotated one hole relative to flange a total of 5 times.

  • Select position "N" with selector lever.
  • Insert brake pedal depressor V.A.G 1869/2 or equivalent.
  • Raise and support vehicle...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES

Component Locations
Vehicle: 2004 Volkswagen Touareg 4.2 V8 GAS

Refer to F...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES

Starter, Replace
Vehicle: 2004 Volkswagen Touareg 4.2 V8 GAS

  • To allow free rotation of driveshaft, move selector lever into "N" position.
  • Remove engine and transmission.
    • Remove high pressure from fuel system. Before opening high pressure area - e.g. removing high pressure pumps, fuel rail, fuel injectors, fuel lines or fuel pressure sensor, fuel pressure in high pressure area must be reduced to a residual pressure of approximately 6 bar.
    • Disconnect fuel supply line.
    • Disconnect battery ground cable.
    • Recover refrigerant, using a suitable A/C servicing station.
    • Pull engine compartment cover seal off bulkhead.
    • Remove left and right windshield wiper...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES

Cabin Air Filter Service -> Volkswagen -> 2004-09 Touareg
Vehicle: 2004 Volkswagen Touareg TDI 4.9 V10 DIESEL

On 2004-06 models, the cabin air filter should be replaced every 24 months or 20,000 miles.

On 2007-08 models, the cabin air filter should be replaced every 24 months or 40,000 miles. The filter should be replaced more often if air flow is less than normal.

On 2009 models, the cabin air filter should be replaced every 24 months or 20,000 miles. The filter should...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES

Volkswagen -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> 2004-05 Touareg -> Description -> Reset
Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS

Description

The tire pressure monitoring system control module uses signals from pressure sensors mounted inside each wheel to determine tire pressure. The sensors send a radio signal to an antenna mounted near the wheel. The antenna send...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS

Inlet

  • Drain coolant into a suitable container.
  • Reposition hose clamp at heater core and remove hose.
  • Reposition hose clamp at coolant connection and remove hose.
  • Remove hose from vehicle.
  • Reverse procedur...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Volkswagen Touareg AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Volkswagen Touareg TDI 4.9 V10 DIESEL

  • Mark direction of rotation of drive belt.
  • Remove air guides above cooler.
  • Install pressure bolt M8X50 in tensioner threaded bore until drive belt can be re...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Volkswagen Touareg AUTOMOBILES

Component location diagrams for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. from 1990+.

Right Front Wheel Acceleration Sensor Diagram for 2004 Volkswagen Touareg  4.2 V8 GASRight Front Wheel Acceleration Sensor Diagram for 2004 Volkswagen Touareg 4.2 V8 GAS

Components on diagram:
  • Wheel Acceleration Sensor
  • G338
  • Right Front Inner Parking Aid Sensor Diagram for 2004 Volkswagen Touareg  4.2 V8 GASRight Front Inner Parking Aid Sensor Diagram for 2004 Volkswagen Touareg 4.2 V8 GAS

    Components on diagram:
  • Parking Aid Sensor
  • G333
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    WIRING DIAGRAMS FOR 2004 Volkswagen Touareg AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S.

    2004 Volkswagen Touareg TDI 4.9 V10 DIESEL Wiring Diagram2004 Volkswagen Touareg TDI 4.9 V10 DIESEL Wiring Diagram

    Components on diagram:
  • High Pressure Sensor
  • Climatronic Control Module
  • Sensor For Air Quality
  • A/C Compressor Regulator Valve
  • 2004 Volkswagen Touareg  4.2 V8 GAS Wiring Diagram2004 Volkswagen Touareg 4.2 V8 GAS Wiring Diagram

    Components on diagram:
  • Control Module With Indicator Unit In Instrument Panel Insert
  • OBD Connector
  • Access/Start Control Module
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    TECHNICAL SERVICE BULLETINS FOR 2004 Volkswagen Touareg AUTOMOBILES

    OEM TSB listings for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. from 1985+.

    Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code
    Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: Radio Coding - Auxiliary Jack, iPod Inop After Radio Replacement
    Vehicle: 2004 Volkswagen Touareg 3.2 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • CLICK HERE TO GET FULL ACCESS TO 2004 Volkswagen Touareg TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Volkswagen Touareg AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Volkswagen Touareg cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Volkswagen Touareg SPECIFICATIONS DATA!

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