2004 Volkswagen Passat REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Volkswagen Passat CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Volkswagen Passat car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen Passat automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volkswagen mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Volkswagen Passat vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Volkswagen Passat AUTOMOBILES

Volkswagen -> Component Replacement & Adjustment -> Adjustments -> Control Cables -> Eurovan -> Footwell/Defroster Servo Motor Position -> Temperature Regulator Servo Motor
Vehicle: 2004 Volkswagen Passat 4 Motion 2.8 V6 GAS

Control Cables

Refer to "Control Cable, Replace" for control cable adjustment procedure.

Temperature Regulator Servo Motor

Eurovan
  • Remove footwell vent console and footwell trim panel.
  • Disconnect five pin connector T5 for V68 at HVAC housing.
  • Connect appropriate adapter kit VAG 1594 to terminal Nos. 4 and 5.
  • Connect 12V supply. Direction of flap motor rotation can be changed by reversing polarity of voltage supply.
  • Operate temperature flap with flap motor from heater end position to fresh air end position.
  • Determine if t...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Volkswagen Passat AUTOMOBILES

Volkswagen -> Fuel Filter Replacement -> Gasoline Engines -> Models w/Fitting Or Union Bolt Connection -> Models w/Fuel Hose Connection
Vehicle: 2004 Volkswagen Passat 4 Motion 1.8 L4 GAS

Models w/Fuel Hose Connection

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

After the battery has been disconnected and reconnected, some abnormal driveabilty symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

  • Obtain the vehicle owners radio theft protection code prior to disconnecting the battery ground cable.
  • Disconnect the battery ground cable.
  • On models equipped with underbody moun...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Volkswagen Passat AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2004 Volkswagen Passat 4 Motion 1.8 L4 GAS

  • Remove axle shaft hex bolt. (Only loosen when vehicle is resting on wheels there is a-risk of accident.)
  • Remove wheel.
  • Unbolt axle shaft at flange shaft. It is a hex key head bolt or multi-point key head bolt.
  • Pull ABS speed sensor wiring out from retainer on brake caliper.
  • Remove ABS speed sensor from wheel bearing housing.
  • Remove nut, remove hex bolt, and pull both control arms out upward. Slits in wheel bearing housing must not be widened using a chisel or similar tool!
  • If hex bo...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Volkswagen Passat AUTOMOBILES

Alternator, Replace
Vehicle: 2004 Volkswagen Passat 1.8 L4 GAS

  • Disconnect battery ground cable at battery.
  • Remove screws from engine cover.
  • Disconnect connector at MAF sensor.
  • Remove clamps from charge air pipes.
  • Remove engine cover.
  • Remove air hoses from vehicle.
  • Remove connecting tube from charge air cooler to turbocharger.
  • Mark running direction of drive belt.
  • Relieve tension on drive belt by rotating tensioner clockwise with a 16mm wr...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Volkswagen Passat AUTOMOBILES

Cabin Air Filter Service -> Volkswagen -> 1998-2005 Passat
Vehicle: 2004 Volkswagen Passat 1.8 L4 GAS

On 1998-2003 models, the cabin air filter should be replaced every 10,000 miles.

On 2004-05 models, the cabin air filter should be replaced every 24 months or 20,000 miles.

  • Open the hood.
  • Remove plenum air intake cover, Fig. .
  • Remove the reta...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Volkswagen Passat AUTOMOBILES

Volkswagen -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> Passat -> Description -> Relearn -> Reset
Vehicle: 2004 Volkswagen Passat 4 Motion 1.8 L4 GAS

Description

The wheel electronics or sensors are mounted on each wheel. The wheel electronics regularly send data that is received by the central locking and anti-theft system antennas and directed to the tire pressure monitoring control module. This control module is integrated with diagnostics in the comfort system central control module. All specified tire pressure values (control pressures) are programmed in the control module at the fact...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Volkswagen Passat AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Volkswagen Passat 4 Motion 4.0 W8 GAS

Inlet

  • Drain coolant into a suitable container.
  • Reposition hose clamp at heater core and remove hose.
  • Reposition hose clamp at connecting piece and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure to...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Volkswagen Passat AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Volkswagen Passat 4 Motion 2.8 V6 GAS

  • Put lock carrier into service position.
  • Mark direction of engine rotation on belt.
  • Slacken belt by ...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Volkswagen Passat AUTOMOBILES

Component location diagrams for most 2004 Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.

Fuel Level Sensor Diagram for 2004 Volkswagen Passat 4 Motion 2.8 V6 GASFuel Level Sensor Diagram for 2004 Volkswagen Passat 4 Motion 2.8 V6 GAS

Components on diagram:
  • Fuel Level Sensor
  • Instrument Panel Components Diagram for 2004 Volkswagen Passat  2.0 L4 DIESELInstrument Panel Components Diagram for 2004 Volkswagen Passat 2.0 L4 DIESEL

    Components on diagram:
  • Fresh Air Blower
  • V2
  • CLICK HERE TO GET FULL ACCESS TO 2004 Volkswagen Passat PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Volkswagen Passat AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Volkswagen Passat cars and light trucks sold in the U.S.

    2004 Volkswagen Passat  1.8 L4 GAS Wiring Diagram2004 Volkswagen Passat 1.8 L4 GAS Wiring Diagram

    Components on diagram:
  • Power Outlets
  • 2004 Volkswagen Passat  2.8 V6 GAS Wiring Diagram2004 Volkswagen Passat 2.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Turn Signal Switch
  • LH Parking Lamp
  • LH High Beam Headlamp
  • LH Front Turn Signal Lamp
  • LH Headlamp Beam Adjusting Motor
  • CLICK HERE TO GET FULL ACCESS TO 2004 Volkswagen Passat WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Volkswagen Passat AUTOMOBILES

    OEM TSB listings for most 2004 Volkswagen Passat cars and light trucks sold in the U.S. from 1985+.

    Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code
    Vehicle: 2004 Volkswagen Passat 2.8 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: Oil Consumption Measurement
    Vehicle: 2004 Volkswagen Passat 2.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2004 Volkswagen Passat TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Volkswagen Passat AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Volkswagen Passat SPECIFICATIONS DATA!

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    Click here to view more details about 2007 Volkswagen Passat Bumper Reinforcement, Front2007 Volkswagen Passat Bumper Reinforcement, Front, A high quality, direct fit OE replacement bumper reinforcement..

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    $97.36

    Click here to view more details2012 Volkswagen Passat 17" x 6.5" Alloy Wheel, Alloy Wheel; 17 X 6.5; 39MM Offset; 5 Spokes; 5 Lug; 112MM BP; All Painted Bright Silver Metallic, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $132.50

    Click here to view more details2005 Volkswagen Passat L4, 1.8 L, 107 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

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    Click here to view more details2002 Volkswagen Passat Used Oil Pan, Very Good.

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    $123.00

    Click here to view more details2006 Volkswagen Passat Used Rear Lower Control Arm, Driver Side, 2.5, AUTO, FWD L, Sdn, Station Wagon, (VIN K, 8th digit), (exc City), cont arm, Very Good.

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