2004 Toyota Corolla Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Toyota Corolla AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Corolla cars and light trucks from 1990+.

Toyota -> Power Brake Units -> Power Brake Unit Service -> Brake Booster Overhaul -> Brake Booster, Replace -> Except Sequoia, Sienna & Tundra -> Installation -> Removal -> Sequoia & Tundra -> Sienna
Vehicle: 2004 Toyota Corolla 1.8 L4 GAS

Brake Booster, Replace

Except Sequoia, Sienna & Tundra
Removal
  • Remove master cylinder as outlined under .
  • Remove charcoal vapor canister as required.
  • Remove brake booster vacuum hose.
  • Remove pedal return spring, clip, clevis pin and clevis locknut, Fig. .
  • Remove brake booster nuts. Pull out booster and gasket.
Installation
  • Adjust length of booster pushrod as follows:
    • Install gasket on master cylinder.
    • Install brake booster pushrod gauge tool No. 09737-00010, or equivalent, on gasket.
    • Lower pin until its tip slightly touches the piston.
    • Turn gauge tool upside down and set it on boos...

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BRAKE SERVICE PROCEDURES FOR 2004 Toyota Corolla AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Corolla cars and light trucks from 1990+.

Toyota -> Hydraulic Brake Systems -> Component Replacement -> Except Land Cruiser & 4Runner -> Except Sienna -> Land Cruiser & 4Runner -> Master Cylinder -> Models w/Load Sensing Proportioning Valve (LSPV) -> Models w/Proportioning & Bypass Valve (P-BV) -> Proportioning Valve -> Sienna -> Wheel Cylinders
Vehicle: 2004 Toyota Corolla 1.8 L4 GAS

Master Cylinder

Except Sienna
  • Remove brake fluid with syringe.
  • On RAV4 models, remove air cleaner cover with air cleaner hose.
  • On all models, label and disconnect brake lines using line wrench 09751-36011, 09023-00100, or equivalent. Cap brake lines from master cylinder.
  • Disconnect wire connector from brake pressure switch and then disconnect level warning switch connector, if equipped.
  • Remove master cylinder to brake unit attaching nuts, then remove master cylinder, wire clamp, gasket and 3-way union, as needed.
  • Reverse procedure to install. Bleed brake system.
Sienna
  • Remove air c...

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BRAKE SERVICE PROCEDURES FOR 2004 Toyota Corolla AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Corolla cars and light trucks from 1990+.

Toyota -> Hydraulic Brake Systems -> Troubleshooting
Vehicle: 2004 Toyota Corolla 1.8 L4 GAS

Refer to Fig. for gener...

CLICK HERE TO GET FULL ACCESS TO 2004 Toyota Corolla BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Toyota Corolla AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Corolla cars and light trucks from 1990+.

Toyota -> Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Except Sienna -> Inspection -> Master Cylinder -> Overhaul -> Sienna -> Wheel Cylinders
Vehicle: 2004 Toyota Corolla 1.8 L4 GAS

Master Cylinder

Except Sienna
Disassemble

For the following procedures, refer to Fig. for assistance.

  • Remove master cylinder boot.
  • Remove setscrew and reservoir tank, then the cap and strainer from reservoir.
  • Remove two grommets and place cylinder in vise.
  • Push piston in and remove stopper bolt, Fig. .
  • Push pistons in and remove snap ring, then No. 1 piston carefully by hand.
  • Place cylinder on edges of two wooden blocks and tap on cylinder until No. 2 piston comes out.
Inspection

Clean components with compressed air. Inspect cylinder bore for rust and scoring. Also, inspect for wear or ...

CLICK HERE TO GET FULL ACCESS TO 2004 Toyota Corolla BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Toyota Corolla AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Corolla cars and light trucks from 1990+.

Toyota -> Drum Brakes -> Brake Service -> 2WD -> 4WD -> Camry & Camry Solara -> Celica, Corolla & Matrix -> Echo -> Inspection -> Installation -> RAV4 -> Removal -> Replacement -> Sienna -> Tacoma -> Tundra
Vehicle: 2004 Toyota Corolla 1.8 L4 GAS

Camry & Camry Solara

Removal
  • Raise and support rear of vehicle, then remove wheel and tire assembly.
  • Remove brake drum. If brake drum cannot be remove easily, insert a suitable screwdriver through hole in backing plate, then push adjuster lever away from adjuster and back of adjustment tension.
  • Disconnect return spring, then remove front shoe hold-down spring, retainers and pin.
  • Disconnect anchor spring, then remove front brake shoe and anchor spring, Fig. .
  • Remove rear shoe hold-down spring, retainers and pin, using suitable tool, then disconnect parking brake cable from anchor plate.
  • D...

CLICK HERE TO GET FULL ACCESS TO 2004 Toyota Corolla BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Toyota Corolla AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Toyota Corolla cars and light trucks from 1990+.

Toyota -> Drum Brakes -> Adjustments -> 2WD -> 4WD -> Camry, Camry Solara, Celica, Corolla, Echo & Matrix -> Highlander -> Parking Brake -> Shoe Adjustment -> Tacoma -> Tacoma & Tundra -> Tundra
Vehicle: 2004 Toyota Corolla 1.8 L4 GAS

Parking Brake

Camry, Camry Solara, Celica, Corolla, Echo & Matrix
  • Apply parking brake and count number of notches on parking brake sector. Specified number of notches should be as follows:
    • On Camry, Camry Solara, Corolla, Echo and Matrix models, 5-8 clicks.
    • On Celica models, 4-7 clicks.
    • On all models, remove console box.
  • Loosen locknut and turn adjustment screw until lever travel is correct.
  • Tighten locknut and install console.
Highlander
  • Slowly press parking brake pedal all the way down and count number of clicks. If parking brake pedal does not click 5-7 times, proceed to next step to adju...

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