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2004 Suzuki Grand Vitara CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Suzuki REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Cabin Air Filter Locations & Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Suzuki -> Component Replacement & Adjustment -> Water Pump, Replace -> 2.0L Engine -> 2.5L & 2.7L Engines -> Aerio -> Grand Vitara, Vitara & XL-7 -> Verona
Vehicle: 2004 Suzuki Grand Vitara XL-7 2.7 V6 GAS
Aerio
- Drain engine coolant into suitable container.
- Disconnect condenser fan electrical connector.
- Remove condenser fan mounting bolts, then the fan assembly.
- Disconnect upper radiator hose from thermostat housing, then position hose aside.
- Remove heater outlet pipe retaining bolt located below thermostat housing.
- Remove righthand engine under cover retaining bolts, then the cover.
- Loosen accessory drive belt tensioner using suitable wrench to rotate tensioner clockwise.
- Remove A/C compressor mounting bolts, then position comp...
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BRAKE SERVICE PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Suzuki -> Disc Brakes -> Rotor, Replace
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
- Raise and support vehicle, then remove wheels.
- Remove caliper as outlined under . During removal, be careful not ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Suzuki -> Fuel Filter Scheduled Maintenance -> 1999-06 Grand Vitara & Vitara -> Normal Service -> Severe Service
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
Normal Service
Replace eve...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
- Raise and support vehicle, then remove wheel and tire assembly.
- Remove axle shaft drive flange or hub cap.
- On models equipped with ABS, remove wheel speed sensor from knuckle and harness clamp from strut.
- Remove caliper bolt, then suspend caliper.
- Remove brake disc.
- Remove front wheel bearing lock washer by loosening four screws.
- Remove front wheel bearing locknut using special tool No. 09951-16050, or equivalent.
- Remove front wheel bearing washer.
- Remove wheel h...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Starter, Replace
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
- Disconnect battery ground cable.
- Disconnect solenoid electrical connector and battery cable fr...
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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Cabin Air Filter Service -> Suzuki -> 2003-05 Grand Vitara & 2003-06 XL-7
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
Inspect the cabin air filter every 15,000 miles and replace as required. The cabin air filter should be replaced every 30,000 miles.
- Disconnect the battery ground cable.
- Open the glove box, then remove the screw.
- Remove the glove box assembly.
- Release the cabin air filter access cover tabs, then remove the cabin air...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Suzuki -> Air Bag Warning Lamp ->
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
When the ignition system is placed in the on position, the Air Bag Warning lamp will illuminate for a few seconds and then go off as a bulb check. I...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS
Lower
- Disconnect battery ground cable.
- Drain cooling system into a suitable container by loosening drain plug of radiator.
- Reposition hose clamp at radiator outlet.
- Remove hose from radiator.
- Reposition hose clamp at thermostat housing.
- Remove hose from thermostat housing.
- Remove hose from vehicle.
- Reverse procedure to...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Suzuki Grand Vitara XL-7 2.7 V6 GAS
- Disconnect battery ground cable at battery.
- Loosen power steering pump drive belt adjusting bolt and then ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Suzuki Grand Vitara AUTOMOBILES
Component location diagrams for most 2004 Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1990+.
Rear Wheel Speed Sensor Components Diagram for 2004 Suzuki Grand Vitara 2.5 V6 GAS Components on diagram: |
Rear Duct Diagram for 2004 Suzuki Grand Vitara 2.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Suzuki Grand Vitara AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Suzuki Grand Vitara cars and light trucks sold in the U.S.
2004 Suzuki Grand Vitara XL-7 2.7 V6 GAS Wiring Diagram Components on diagram: |
2004 Suzuki Grand Vitara 2.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Suzuki Grand Vitara AUTOMOBILES
OEM TSB listings for most 2004 Suzuki Grand Vitara cars and light trucks sold in the U.S. from 1985+.
Document: SPECIAL COVERAGE ADJUSTMENT "PQ": CORROSION INSPECTION OF FRONT SUSPENSION FRAME Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS Auto Systems: |
Document: OIL LEAK IDENTIFICATION Vehicle: 2004 Suzuki Grand Vitara 2.5 V6 GAS Symptoms: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Suzuki Grand Vitara AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Suzuki Grand Vitara cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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