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2004 Saturn VUE CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Saturn REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Saturn VUE car and truck repair procedures including Saturn engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Saturn VUE automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Saturn mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Saturn VUE vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Saturn VUE AUTOMOBILES

    Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
    Vehicle: 2004 Saturn VUE 2.2 L4 GAS

    Passenger Cars

    The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.

    Achieva & Skylark
    1994-96
    • Ensure front wheels are in straight-ahead position.
    • Turn ignition switch to LOCK position.
    • Remove AIR BAG fuse from fuse block.
    • On 1995 models, remove lefthand sound insulator panel to ac...

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Saturn VUE AUTOMOBILES

    Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake Pad Service -> Installation -> Removal
    Vehicle: 2004 Saturn VUE 3.5 V6 GAS

    Removal

    • Remove caliper as outlined under .
    • Remove inboard pad with retainer spring.
    • Remove outboard pad and position caliper on front suspension so brake hose will not support weight of caliper.
    • Remove two sleeves from inboard ears of caliper.
    • Remove four rubber bushings from grooves in each of caliper ears.

    Installation

    • Lubricate new sleeves, rubber bushings, bushing grooves and mounting bolt ends with lubricant part No. 19010909, or equivalent.
    • Install new bushings and sleeves in caliper ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Saturn VUE AUTOMOBILES

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
    Vehicle: 2004 Saturn VUE 2.2 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

    Engines Less Fuel Pressure ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Saturn VUE AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
    Vehicle: 2004 Saturn VUE RED Line 3.5 V6 GAS

    Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

    Disassemble

    • Support propeller shaft in a line horizontal with table of a press.
    • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
    • On models equipped with external snap ring retainers, proceed as follows:
      • Disassemble snap rings by ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Saturn VUE AUTOMOBILES

    Alternator, Replace
    Vehicle: 2004 Saturn VUE 2.2 L4 GAS

    • Disconnect battery ground cable.
    • Remove throttle body air duct and accessory drive belt.
    • Disconnect alternator electrical connectors.
    • Remov...

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Saturn VUE AUTOMOBILES

    Cabin Air Filter Service -> General Motors Corp./Saturn -> 2002-07 Vue
    Vehicle: 2004 Saturn VUE 2.2 L4 GAS

    Under normal operating conditions the cabin air filter should be replaced every 12 months or 12,000 miles. In dusty areas change the cabin air filter more often.

    • Open the hood.
    • From the righthand side of cowl, remove the p...

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Saturn VUE AUTOMOBILES

    General Motors Corp./Saturn Trucks -> Change Oil, Change Oil Now Or Change Oil Soon Lamp & Messages -> Vue
    Vehicle: 2004 Saturn VUE 2.2 L4 GAS

    • Turn ignition On, but do not start engine.
    • Fully depress and release accelerator pedal three times within five seconds.
    • If CHANGE OIL SOON lamp flashes for five s...

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Saturn VUE AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2004 Saturn VUE 2.2 L4 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to in...

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Saturn VUE AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Saturn VUE 3.5 V6 GAS

    • Remove air cleaner assembly.
    • Rotate or lift belt tensioner arm clockwise, using a suitable tool to reli...

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Saturn VUE AUTOMOBILES

    Component location diagrams for most 2004 Saturn VUE cars and light trucks sold in the U.S. from 1990+.

    Front Of Vehicle Diagram for 2004 Saturn VUE  2.2 L4 GASFront Of Vehicle Diagram for 2004 Saturn VUE 2.2 L4 GAS

    Components on diagram:
  • Headlamp
  • Turn Signal Lamp
  • Ambient Light Sensor
  • Fog Lamp
  • Parking Lamp
  • Automatic Transmission Electronic Components Diagram for 2004 Saturn VUE RED Line 3.5 V6 GASAutomatic Transmission Electronic Components Diagram for 2004 Saturn VUE RED Line 3.5 V6 GAS

    Components on diagram:
  • TCC Enable Solenoid Valve
  • TCC Pressure Control Solenoid Valve
  • Line Pressure Control Solenoid Valve
  • Transmission Fluid Pressure Sensor
  • Automatic Transmission Output Speed Sensor Assembly
  • CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Saturn VUE AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Saturn VUE cars and light trucks sold in the U.S.

    2004 Saturn VUE RED Line 3.5 V6 GAS Wiring Diagram2004 Saturn VUE RED Line 3.5 V6 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • 2004 Saturn VUE  2.2 L4 GAS Wiring Diagram2004 Saturn VUE 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Security Indicator
  • Passlock Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Saturn VUE AUTOMOBILES

    OEM TSB listings for most 2004 Saturn VUE cars and light trucks sold in the U.S. from 1985+.

    Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2004 Saturn VUE 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Document: EVAP Emissions Small Leak Diagnosis (DTC P0442)
    Vehicle: 2004 Saturn VUE 2.2 L4 GAS

    Symptoms:
  • Leaks
  • Auto Systems:
  • Emission Controls, Vacuum Hoses
  • CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Saturn VUE AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Saturn VUE cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Saturn VUE cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Saturn VUE cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Saturn VUE cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Saturn VUE SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2003 Saturn VUE Bumper Cover, Front.

    Source: Auto Body Parts Store

    $303.68

    Click here to view more details about 2003 Saturn VUE Headlight, Driver Side2003 Saturn VUE Headlight, Driver Side, Bulbs included; With black bezel; Composite and combination type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $101.21

    Click here to view more details about 2007 Saturn VUE 16" X 6.5" Steel Wheel2007 Saturn VUE 16" X 6.5" Steel Wheel, STEEL WHEEL, 16 X 6.5, 5 STUDS/LUGS, 115MM BOLT DIA, 15 HOLES, BLACK, WEEHL HAS NO CENTER CAP INSERT SCREW HOLES, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $64.45

    Click here to view more details2002 Saturn VUE V6, 3 L, 3000 CC, 181 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    Ad Hoc

    Click here to view more details2008 Saturn VUE Used Air Flow Meter/Sensor, 3.5, AUTO, FWD, Very Good.

    Source: Used Auto Parts Store

    $61.00

    Click here to view more details2002 Saturn VUE Used Exhaust Manifold, (2.2L opt L61), exhaust manifold is not drilled & tapped for AIR check valve, Very Good.

    Source: Used Auto Parts Store

    $133.00
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