2004 Pontiac Montana REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Pontiac Montana CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Pontiac REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Pontiac Montana car and truck repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Pontiac Montana automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Pontiac mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Pontiac Montana vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Pontiac Montana AUTOMOBILES

General Service Domestic Vehicles -> 2003-04 -> Charging System -> Caravan, Town & Country & Voyager -> Cherokee, Dakota, Full Size Pickups, Liberty, PT Cruiser & Vans, Grand Cherokee & Wrangler -> Concorde, Intrepid, LHS & 300M -> DaimlerChrysler Corp. -> Ford Motor Company -> General Motors -> Neon -> Sebring & Stratus Coupe -> Sebring & Stratus Sedan & Sebring Convertible
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

DaimlerChrysler Corp.

Sebring & Stratus Coupe

Never use cans to charge into high pressure side of system (compressor discharge port) or into system at high temperature, as high system pressure transferred into charging may cause it to explode.

  • Attach center hose from manifold gauge set to refrigerant dispensing manifold. Turn refrigerant manifold valves completely counterclockwise to open fully, remove protective caps from refrigerant manifold.
  • Screw refrigerant cans into manifold. Ensure gasket is in place and in good condition. Torq...

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BRAKE SERVICE PROCEDURES FOR 2004 Pontiac Montana AUTOMOBILES

Disc Brakes -> Delco Single Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Pontiac Montana AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> 1997-06 Rendezvous, Aztek, Montana w/3.4L Engine, C SRX, Venture, Silhouette, Trans Sport & Vue
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Pontiac Montana AUTOMOBILES

DRIVESHAFT, Replace -> Install -> Remove
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

Remove

  • Raise and support vehicle using a suitable lift.
  • Reference mark propeller shaft at transfer case flange.
  • Remove propeller shaft-to-transfer case flange bolts.
  • Reference mark propeller shaft at torque tube flange.
  • Remove propeller shaft-to-torque tube flange bolts.
  • Push propeller shaft toward rear of vehicle.
  • Remove propeller shaft.

Install

  • Install rear of propeller shaft to torque tube flange.
  • Align reference marks on propeller shaft and torque tube flange. Thoroughly clean and apply threadlocker GM P/N United States 12345493 P/N Canada 10953488 or equiva...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Pontiac Montana AUTOMOBILES

Starter, Replace
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Disconnect starter electrical connectors.
  • Remove converter cover.
  • Remove starter motor ...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Pontiac Montana AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1998-2005 Montana, Silhouette, Trans Sport, Venture & 2002-03 Rendezvous
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Open the instrument panel compartment door.
  • Remove the door located at the rear of the instrument panel compartment.
  • Open the A/C and heater module access door, Fig. .
  • Remove the first cabin air filter through the A/C and heater module access...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Pontiac Montana AUTOMOBILES

General Motors Corp./Saturn Trucks -> Anti-Lock Brake System Warning Lamp ->
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

This lamp should light for approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warn...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Pontiac Montana AUTOMOBILES

Radiator, Replace
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

  • Drain engine coolant into a suitable container.
  • Disconnect and plug lower transmission oil cooler (TOC) line from radiator.
  • Remove cooling fans and shroud.
  • Remove radiator inlet hose.
  • Remove ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Pontiac Montana AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

  • Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from dr...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Pontiac Montana AUTOMOBILES

Component location diagrams for most 2004 Pontiac Montana cars and light trucks sold in the U.S. from 1990+.

RH Sliding Door Diagram for 2004 Pontiac Montana  3.4 V6 GASRH Sliding Door Diagram for 2004 Pontiac Montana 3.4 V6 GAS

Components on diagram:
  • Door Lock Actuator
  • Power Sliding Door Detent Switch
  • Power Sliding Door Unlatch Actuator
  • Sliding Door Jamb Switch
  • Body Harness
  • LH Sliding Door Diagram for 2004 Pontiac Montana  3.4 V6 GASLH Sliding Door Diagram for 2004 Pontiac Montana 3.4 V6 GAS

    Components on diagram:
  • Door Lock Switch Plate
  • Sliding Door
  • B-Pillar
  • Door Unlock Actuator Motor
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Montana PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Pontiac Montana AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Pontiac Montana cars and light trucks sold in the U.S.

    2004 Pontiac Montana  3.4 V6 GAS Wiring Diagram2004 Pontiac Montana 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Outside Rearview Mirror Switch
  • Outside Rearview Mirror- Driver
  • Outside Rearview Mirror- Passenger
  • 2004 Pontiac Montana  3.4 V6 GAS Wiring Diagram2004 Pontiac Montana 3.4 V6 GAS Wiring Diagram

    Components on diagram:
  • Horn
  • Fog Lamp Left Front
  • Secondary Air Injection Pump
  • Headlamp Assembly- Right
  • Headlamp Assembly- Left
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Montana WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Pontiac Montana AUTOMOBILES

    OEM TSB listings for most 2004 Pontiac Montana cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2004 Pontiac Montana 3.4 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Montana TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Pontiac Montana AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Pontiac Montana cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Pontiac Montana SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2004 Pontiac Montana Window Regulator, Front, Driver Side2004 Pontiac Montana Window Regulator, Front, Driver Side.

    Source: Auto Body Parts Store

    $10.34

    Click here to view more details about 2004 Pontiac Montana Corner Light, Passenger Side2004 Pontiac Montana Corner Light, Passenger Side, Bulbs not included; CAPA certified; DOT and SAE approved; A high quality, direct fit OE replacement corner light; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $45.47

    Click here to view more details about 2005 Pontiac Montana 17" x 6.5" Alloy Wheel2005 Pontiac Montana 17" x 6.5" Alloy Wheel, Alloy Wheel; 17 X 6.5; 5 Spokes; 5 Lug; 115MM BP; NO Ledge In Spoke; All Painted Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details2005 Pontiac Montana V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,754.00

    Click here to view more details2008 Pontiac Montana Used Cooling Fan Assembly, Fan Assm; (3.9L), Very Good.

    Source: Used Auto Parts Store

    $147.00

    Click here to view more details2002 Pontiac Montana Used Rear Lower Control Arm, Passenger Side, 3.5, AUTO, AWD (Ext WB, 121), fwd lower link, (crossmember to knuckle), Very Good.

    Source: Used Auto Parts Store

    $107.00
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