2004 Lincoln LS Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Lincoln LS

  • 2004 Lincoln LS 3.0 V6 GAS, CID:182, Fuel Injection, Aspiration:182, Engine VIN:, Desg:S
  • 2004 Lincoln LS 3.9 V8 GAS, CID:242, Fuel Injection, Aspiration:242, Engine VIN:, Desg:A

BRAKE SERVICE PROCEDURES FOR 2004 Lincoln LS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Lincoln LS cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Disassemble -> Inspection -> Master Cylinder -> Wheel Cylinders
Vehicle: 2004 Lincoln LS 3.9 V8 GAS

Master Cylinder

Disassemble
  • Clean outside of master cylinder thoroughly. Drain brake fluid from master cylinder into suitable container.
  • Remove stop bolt and pressure control valves.
  • Pry up and remove reservoir from master cylinder body.
  • Remove fluid control valve.
  • Depress primary piston and remove snap ring from retaining groove at open end of bore.
  • Remove primary and secondary piston assemblies from master cylinder. If secondary piston does not come out, apply air pressure to secondary outlet port to remove.
Inspection
  • Wash components in clean brake fluid only. Use an air hose to bl...

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BRAKE SERVICE PROCEDURES FOR 2004 Lincoln LS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Lincoln LS cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Rotor, Replace -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr -> Installation -> LS & Thunderbird -> Removal
Vehicle: 2004 Lincoln LS 3.9 V8 GAS

Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr

Removal
  • Remove rear disc brake caliper as outlined under . Do not disconnect flexible hose unless caliper requires service.
  • Support caliper with suitable wire or tie strap so flexible hose is not stretched or twisted.
  • Remove rear disc support bracket to wheel knuckle bolts.
  • Remove rear disc support bracket and brake shoes and linings.
  • Remove two nuts and rotor.
Installation
  • If installing new rotor, remove protective coating from rotor with suitable carburetor cleaner.
  • Lubricate rear hub pilot diameter wi...

CLICK HERE TO GET FULL ACCESS TO 2004 Lincoln LS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Lincoln LS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Lincoln LS cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Caliper Service -> Assemble -> Cleaning & Inspection -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Disassemble -> Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr -> Installation -> LS & Thunderbird -> Overhaul -> Removal -> Replacement
Vehicle: 2004 Lincoln LS 3.0 V6 GAS

Replacement

Five Hundred, Freestyle, Fusion, Milan, MKZ, Montego, Mustang, Sable, Taurus & Zephyr
Removal
  • Raise and support rear of vehicle, then remove tire and wheel assembly.
  • Disconnect brake hose from caliper.
  • Remove retaining clip and disconnect parking brake cable from lever arm.
  • Remove pinch bolts using open end wrench to hold slider pin in position.
  • Lift caliper from anchor plate, then remove slider pins and boots.
Installation
  • Apply suitable silicone dielectric compound to slider pins and inside of boots.
  • Place slider pins and boots on anchor plate, then position caliper on ancho...

CLICK HERE TO GET FULL ACCESS TO 2004 Lincoln LS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Lincoln LS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Lincoln LS cars and light trucks from 1990+.

Power Brake Units -> Power Brake Unit Service -> 3.8L Engine -> 4.6L Engine -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Five Hundred, Freestyle, Montego, Sable & Taurus -> Focus -> Fusion, Milan, MKZ & Zephyr -> LS & Thunderbird -> Master Cylinder, Replace -> Mustang -> Overhaul -> Power Booster, Replace
Vehicle: 2004 Lincoln LS 3.0 V6 GAS

Power Booster, Replace

Crown Victoria, Grand Marquis, Marauder & Town Car
  • Disconnect fluid level sensor connector.
  • Position speed control cable aside.
  • Disconnect power brake booster check valve.
  • Remove brake master cylinder mounting nuts.
  • Remove wiring harness bracket and position aside.
  • Remove brake master cylinder and position aside.
  • Remove push-pins and instrument close-out panel.
  • Remove stoplight switch retaining pin.
  • Slide stoplight switch and booster push rod off brake pedal pin.
  • Remove mounting nuts and power brake booster.
  • Reverse procedure to install. Torque mounting nuts ...

CLICK HERE TO GET FULL ACCESS TO 2004 Lincoln LS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Lincoln LS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Lincoln LS cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Brake Disc Service
Vehicle: 2004 Lincoln LS 3.9 V8 GAS

Disc brake service is critical because of the close tolerances required in machining the brake disc to ensure proper brake operation.

Maintaining close control of the shape of the rubbing surfaces is required to prevent brake roughness. In addition, the surface finish must be non-directional and maintained at a micro-inch finish. This is required to avoid pulls and erratic performance, and to promote long lining life and equal lining wear of both the lefthand and righthand brakes.

Do not attempt to refinish the rubbin...

CLICK HERE TO GET FULL ACCESS TO 2004 Lincoln LS BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Lincoln LS AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Lincoln LS cars and light trucks from 1990+.

Hydraulic Brake Systems -> Hydraulic Brake System Flush
Vehicle: 2004 Lincoln LS 3.0 V6 GAS

Whenever new brake components are installed in the hydraulic system, it is recommended that the entire hydraulic system be thoroughly flushed with clean brake fluid.

It may sometime become required to flush out the system due to the presence of mineral oil, kerosene, gasoline, etc., which will cause swelling of rubber piston cups and valves and render them inoperative.

Flushing is performed at e...

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