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2004 GMC Yukon XL 2500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 GMC Yukon XL 2500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Yukon XL 2500 automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 GMC Yukon XL 2500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
Vehicle: 2004 GMC Yukon XL 2500 8.1 V8 GAS

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BRAKE SERVICE PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Except Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Tracker & Uplander -> Engine Fuel Pressure Service Port -> Engines Less Fuel Pressure Service Port
Vehicle: 2004 GMC Yukon XL 2500 8.1 V8 GAS

Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven while the vehicle relearns its adaptive strategy.

Engines Less Fuel Pressure ...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

DRIVESHAFT, Replace -> Front -> Rear
Vehicle: 2004 GMC Yukon XL 2500 8.1 V8 GAS

Front

Before disassembly, observe and accurately reference mark all driveline components relative to the propeller shaft and axles. These items include the propeller shafts, wheel drive shafts, pinion flanges and output shafts

Assemble all components in the exact relationship to each other as they were prior to removal. Observe all published specifications and torque values, and any measurements obtained prior to disassembly.

  • Raise and support vehicle.
  • Remove transfer case shield, if equipped.
  • If equipped with double clamp style boot, remove clamp at transfer case by prying up ex...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

Relearn Procedures
Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS

  • Apply the Parking brake, then place the ignition switch in the On position.
  • Cycle the headlamp switch from Off to Parking Lamp position 4 times within 4 seconds.
  • The horn should chirp twice and the low tire pressure warning indicator should begin to flash indicating the system is in the learn mode.
  • If GM tool No. J-46079 or equivalent is available, starting with the left front tire, hold the antenna of the tool No. J-46079 near the valve stem on the wheel, then press the activate button and wait for the horn to chirp.
  • If the tool is not available, starting with the left front tir...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

Alternator, Replace
Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS

  • Disconnect battery ground cable.
  • Remove air inlet duct, if required.
  • Disconnect terminal plug and battery lead connections from back of alternator.
  • Remove upper fan shroud mounting bolts and fan shroud.
  • Remove accessory drive belt using suitable 3/8 i...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

Cabin Air Filter Service -> General Motors Corp./Saturn -> 1999-2007 Silverado, Sierra, 2000-07 Denali, Suburban, Tahoe, Yukon, Yukon XL, 2001-07 Escalade & 2002-07 Avalanche
Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS

Under normal operating conditions the cabin air filter should be replaced every 15,000 miles. In dusty areas change the cabin air filter more often.

  • Remove the righthand instrument panel hush panel.
  • Remove the A/C and heater modul...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS

This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 GMC Yukon XL 2500 8.1 V8 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Remove air intake tube.
  • Remove heater and surge tank hoses from mounting clip.
  • Reposition heater core inlet hose clamp at engine coolant inlet fitting.
  • Remove hose from engine coolant inlet fitting.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Rever...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 GMC Yukon XL 2500 8.1 V8 GAS

  • Rotate tensioner counterclockwise, using suitab...

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COMPONENT LOCATION DIAGRAMS FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

Component location diagrams for most 2004 GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1990+.

Transfer Case Shift Control Switch Diagram for 2004 GMC Yukon XL 2500  6.0 V8 GASTransfer Case Shift Control Switch Diagram for 2004 GMC Yukon XL 2500 6.0 V8 GAS

Components on diagram:
  • Transfer Case Shift Control Switch
  • Instrument Panel Switch
  • Instrument Panel Deflector Housing
  • Fuse Block, Underhood, C2 (BLK) and C5 (BLK) Diagram for 2004 GMC Yukon XL 2500  6.0 V8 GASFuse Block, Underhood, C2 (BLK) and C5 (BLK) Diagram for 2004 GMC Yukon XL 2500 6.0 V8 GAS

    Components on diagram:
  • Underhood Fuse Block
  • Engine Harness
  • Connector C-5
  • Connector C-2
  • Underhood Fuse Block Bracket
  • CLICK HERE TO GET FULL ACCESS TO 2004 GMC Yukon XL 2500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 GMC Yukon XL 2500 cars and light trucks sold in the U.S.

    2004 GMC Yukon XL 2500  8.1 V8 GAS Wiring Diagram2004 GMC Yukon XL 2500 8.1 V8 GAS Wiring Diagram

    Components on diagram:
  • Headlamp Leveling Switch
  • 2004 GMC Yukon XL 2500  6.0 V8 GAS Wiring Diagram2004 GMC Yukon XL 2500 6.0 V8 GAS Wiring Diagram

    Components on diagram:
  • Driver Door Module
  • Electronic Adjustable Pedals Switch
  • Electronic Adjustable Pedals Relay
  • Electronic Adjustable Pedals Assembly
  • CLICK HERE TO GET FULL ACCESS TO 2004 GMC Yukon XL 2500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

    OEM TSB listings for most 2004 GMC Yukon XL 2500 cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: Power Folding Mirrors Will Not Fold Inward
    Vehicle: 2004 GMC Yukon XL 2500 6.0 V8 GAS

    Auto Systems:
  • Instruments, Dash Cluster, Warning Lights, Mirrors
  • CLICK HERE TO GET FULL ACCESS TO 2004 GMC Yukon XL 2500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 GMC Yukon XL 2500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 GMC Yukon XL 2500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Yukon XL 2500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2010 GMC Yukon XL 2500 Fender, Front, Passenger Side2010 GMC Yukon XL 2500 Fender, Front, Passenger Side, Made from tough impact-resistant steel; Designed to match OE quality, durability, fit, and finish; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $156.09

    Click here to view more details about 2010 GMC Yukon XL 2500 Bumper Insert, Front2010 GMC Yukon XL 2500 Bumper Insert, Front, A high quality, direct fit OE replacement bumper insert..

    Source: Auto Body Parts Store

    $36.96

    Click here to view more details about 2008 GMC Van Savana 16" x 6.5" Steel Wheel2008 GMC Van Savana 16" x 6.5" Steel Wheel, Steel Wheel; 16 X 6.5; 5 Spokes; 6 Lug; 5.5 Inch BP; Ident TZA; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.50

    Click here to view more details2002 GMC Yukon XL 2500 V8, 6 L, 364 CID Rebuilt Engine, 6.0 V-8 Aluminum Heads, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,099.00

    Click here to view more details2007 GMC Yukon XL 2500 Used Parking Lamp, Driver Side, L, Fog/Driving; (bumper mtd), round, Very Good.

    Source: Used Auto Parts Store

    $94.00

    Click here to view more details2000 GMC Yukon XL 2500 Used Upper Control Arm, Passenger Side, 6.0, AUTO, 4X2, Very Good.

    Source: Used Auto Parts Store

    $62.00
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