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2004 GMC Savana 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 GMC Savana 1500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 1500 automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 GMC Savana 1500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

    Computer Relearn Procedures -> General Motors Corp. -> 1997-98 -> 1998-2000 -> 1998-99 -> 1999-2001 -> 1999-2002 -> 2.2L & 2.4L Engines -> 2000-02 -> 2000-04 -> 2001-02 -> 2001-04 -> 3.1L, 3.4L, 3800/3.8L, 4.0L & 4.6L Engines -> 3.5L Engine -> 5.7L Engine -> Achieva, Alero, Grand Am & Skylark -> Achieva, Cavalier, Skylark & Sunfire -> Alero & Grand Am -> Alero & Malibu -> Aurora -> Aurora, Bonneville, DeVille, LeSabre & Seville -> Aurora, Bonneville, Grand Prix, LeSabre & Park Avenue -> Auto Learn Passlock Procedure -> Body Control Module (BCM) -> Bonneville -> Bonneville, Eighty Eight, LeSabre, LSS & Park Avenue -> C & K Series w/Diesel Engine -> C & K Trucks w/Diesel Engine -> Camaro & Firebird -> Catera -> Cavalier & Sunfire -> Century -> Century, Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> Century, Impala, Intrigue, Monte Carlo & Regal -> Corvette -> Crankshaft Position System Variation Learn -> Cutlass & Malibu -> Dash Integration Module (DIM) -> DeVille -> DeVille, Eldorado & Seville -> EEPROM -> Eldorado -> Engine Control Module (ECM) -> Engine Performance -> Except Park Avenue -> Grand Am -> Grand Prix & Regal -> Impala & Monte Carlo -> Instrument Panel Integration Module (IPM) -> Intrigue -> LeSabre -> Less Tech 2 Or Techline Terminal -> Light Truck & Vans -> Park Avenue -> Passenger Cars -> Passkey Module -> Passlock Learn Procedure -> PCM -> Powertrain Control Module (PCM) -> Powertrain Control Module (PCM) & Vehicle Control Module (VCM) -> Rear Integration Module -> Riviera -> Seville -> T50/T60/T20+ -> TDC Offset Adjustment -> Theft Deterrent System Programming -> VCM -> With Tech 2 -> With Techline Terminal & Scan Tool
    Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

    Passenger Cars

    Body Control Module (BCM)
    Alero & Grand Am

    This procedure must be performed if the BCM, Passlock sensor or PCM is replaced. If BCM is not properly programmed, it will not control all the features properly.

    • Ensure battery is fully charged and ignition switch is in the ON position.
    • Connect a suitably programmed Tech II, or equivalent, scan tool to Data Link Connector (DLC).
    • Access scan tool "Special Functions" menu and follow scan tool instructions to program BCM.
    • If BCM fails to accept the pr...

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

    Disc Brakes -> Delco Dual Piston Sliding Caliper -> Rotor, Replace
    Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

    • Raise and support vehicle, then remove wheel and tire assemblies.
    • Compress caliper pistons until they bottom in bores using suitable clamp.
    • Remove calip...

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

    General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Gasoline Engines Except Equinox, Montana SV6, Relay, Rendezvous w/3.6L Engine, Terraza, Uplander & Vue (2004-06) & 2004-06 Envoy, Rainier & TrailBlazer -> Returnless Fuel System
    Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

    Returnless Fuel System

    On models equipped with fuel injected engines, relieve fuel system pressure as outlined under "Fuel System Pressure Relief."

    On models equipped with metal collar quick disconnect connectors, GM tool No. J37088-A, or equivalent, will be required to disconnect the connector. Pri...

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

    DRIVESHAFT, Replace -> Front -> One Piece Driveshaft -> Rear -> Two Piece Driveshaft
    Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

    Front

    • Raise and support vehicle.
    • Mark the front U-joint to the pinion yoke on the front differential.
    • Mark the relationship of the rear U-joint to the transfer case drive flange.
    • Remove the retaining nuts and bolts from the drive flange.
    • Remove the clamps and retaining bolts from the front drive axle pinion flange.
    • Remove the front propeller shaft from the vehicle.
    • Using tape and or a rubber band, wrap the front U-joint bearing caps to ensure the caps do not separate from the U-joint.
    • Reverse procedure to install, noting the following:
      • Torque front propeller shaft retainer bolts 18 f...

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

    Alternator, Replace
    Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

    • Disconnect battery ground cable.
    • Remove coolant reservoir and air cleaner.
    • Remove upper fan shroud.
    • Remove drive belt.
    • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
    • Remove alternator ...

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

    General Motors Corp./Saturn Trucks -> Service Throttle Soon Indicator Lamp ->
    Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

    A "Service Throttle Soon" indicator lamp is mounted in the lower righthand instrument cluster corner on these models. It lights when the ignition is turned On, but should go out approximately 1-5 seconds after the engine starts.

    Traditional throttle cables are no longer used on these models. The PCM receives signals from an electron...

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from surge tank.
    • Remove radiator outlet hose from surge tank.
    • Raise and support vehicle.
    • Remove push pin from small inner wheel panel and position aside.
    • Reposition heater hose to radiator outlet hose clamp using hose clamp pliers J 38185.
    • Remove heater hose from radiator outlet hose.
    • Remove radiator outlet hose to radiator re...

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

    • Rotate tensioner clockwise to release belt tension using suitable wrench, then remove belt.
    • Route belt over pulleys excep...

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 GMC Savana 1500 AUTOMOBILES

    Component location diagrams for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

    Mobile Telephone, Navigation And Inside Rearview Mirror Harness Diagram for 2004 GMC Savana 1500  4.3 V6 GASMobile Telephone, Navigation And Inside Rearview Mirror Harness Diagram for 2004 GMC Savana 1500 4.3 V6 GAS

    Components on diagram:
  • Connector C-225
  • Inside Rearview Mirror Connector
  • Cellular Antenna Connector
  • Navigation Antenna Connector
  • Cellular Telephone Microphone Connector
  • Instrument Panel Routing  Diagram for 2004 GMC Savana 1500  4.3 V6 GASInstrument Panel Routing Diagram for 2004 GMC Savana 1500 4.3 V6 GAS

    Components on diagram:
  • Radio
  • Instrument Panel Cluster Connector
  • Vehicle Communication Interface Module
  • Antenna Connector
  • Connector C-200
  • CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 GMC Savana 1500 AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S.

    2004 GMC Savana 1500  4.3 V6 GAS Wiring Diagram2004 GMC Savana 1500 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Instrument Panel Cluster
  • Body Control Module
  • Headlamp Left
  • Turn Signal/Multifunction Switch
  • Headlamp-Right
  • 2004 GMC Savana 1500  4.3 V6 GAS Wiring Diagram2004 GMC Savana 1500 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Throttle Actuator Control Module
  • Stop Lamp Switch
  • Powertrain Control Module
  • Cruise
  • Cruise Control On/Off Switch
  • CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 GMC Savana 1500 AUTOMOBILES

    OEM TSB listings for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: Front or Rear Axle Vent Hose Fluid Leak
    Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

    Symptoms:
  • Leaks
  • CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 GMC Savana 1500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2010 GMC Savana 1500 Antenna2010 GMC Savana 1500 Antenna, 3-section mast; 1200 mm cable; Includes mast screw; A high quality universal pillar side mount antenna; May require modification or other adjustment to your vehicle upon installation; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $6.17

    Click here to view more details1996 GMC Savana 1500 Window Switch, Front, Driver Side, 2-button; 6-prong male terminal; With bezel; A high quality, direct fit OE replacement window switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $11.07

    Click here to view more details about 2006 GMC Yukon Window Sill Trim2006 GMC Yukon Window Sill Trim, Window Sill Trim; 4 Piece Set; Stainless Steel; ESV, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $69.45

    Click here to view more details about 2006 GMC Savana 1500 V6, 4.3 L, 260 CID Rebuilt Engine2006 GMC Savana 1500 V6, 4.3 L, 260 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,451.00

    Click here to view more details2003 GMC Savana 1500 Used A/C Compressor, 15067066, Very Good.

    Source: Used Auto Parts Store

    $125.00

    Click here to view more details2002 GMC Savana 1500 Used Wiper Motor Front.

    Source: Used Auto Parts Store

    $70.00
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