2004 GMC Savana 1500 REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

Auto Parts Search


2004 GMC Savana 1500 CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT GMC REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

Help me findSearch

Select Section

Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 GMC Savana 1500 car and truck repair procedures including GMC engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your GMC Savana 1500 automobile. Try the Automotix DIY solution today!
DIY REPAIR SAMPLES > CONTINUE EXPLORING >
Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for GMC mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 GMC Savana 1500 vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

General Service Domestic Vehicles -> 2003-04 -> Refrigerant Recovery
Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.

R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.

The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.

When using a recovery or recycling station...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 A/C & HEATER SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

Delco Master Cylinder

When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 BRAKE SERVICE PROCEDURES

FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Component Locations -> Late 1986-06 Chevrolet & GMC G Series w/Gasoline Engines
Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 FUEL FILTER REPLACEMENT PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.

Disassemble

  • Support propeller shaft in a line horizontal with table of a press.
  • Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
  • On models equipped with external snap ring retainers, proceed as follows:
    • Disassemble snap rings by ...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Alternator, Replace
Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

  • Disconnect battery ground cable.
  • Remove coolant reservoir and air cleaner.
  • Remove upper fan shroud.
  • Remove drive belt.
  • Remove heater hose pipe from alternator and oil fill tubes from support bracket.
  • Remove alternator ...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

General Motors Corp./Saturn Trucks -> Check Fuel Cap Lamp ->
Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

The Check Fuel Cap Lamp will illuminate momentarily when the ignition switch is placed in the On position as a bulb check. I...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Radiator, Replace
Vehicle: 2004 GMC Savana 1500 5.3 V8 GAS

  • Drain cooling system into a suitable container, then disconnect hose from coolant reservoir.
  • Remove coolant recovery reservoir retaining screws, then coolant recovery reservoir.
  • Remove air intake duct, then disconnect mass air flow sensor electrical connector.
  • Remove MAF/IAT sensor, then pull up on air clea...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 2004 GMC Savana 1500 AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

These engines use a single serpentine drive belt to drive all engine-mount accessories. All belt drive accessories are rigidly mounted with belt tension maintained by a spring loaded automatic tensioner.

  • Rotate tensioner counterclockwise using suitable 1/2 inch break...

CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 2004 GMC Savana 1500 AUTOMOBILES

Component location diagrams for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. from 1990+.

Upper Rear Speakers Harness Routing Diagram for 2004 GMC Savana 1500  5.3 V8 GASUpper Rear Speakers Harness Routing Diagram for 2004 GMC Savana 1500 5.3 V8 GAS

Components on diagram:
  • Speaker Connector
  • C415
  • Left Rear Of The Engine Compartment Diagram for 2004 GMC Savana 1500  4.3 V6 GASLeft Rear Of The Engine Compartment Diagram for 2004 GMC Savana 1500 4.3 V6 GAS

    Components on diagram:
  • Powertrain Control Module
  • Fuse Block Underhood
  • Connector C-100
  • Connector C-109
  • Splice S-101
  • CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 GMC Savana 1500 AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S.

    2004 GMC Savana 1500  4.3 V6 GAS Wiring Diagram2004 GMC Savana 1500 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • A/C Compressor Clutch
  • Powertrain Control Module
  • A/C Low Pressure Switch
  • A/C High Pressure Switch
  • HVAC Control Assembly
  • 2004 GMC Savana 1500  4.3 V6 GAS Wiring Diagram2004 GMC Savana 1500 4.3 V6 GAS Wiring Diagram

    Components on diagram:
  • HVAC Control Assembly
  • Recirculation Vacuum Actuator
  • CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 GMC Savana 1500 AUTOMOBILES

    OEM TSB listings for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: Front or Rear Axle Vent Hose Fluid Leak
    Vehicle: 2004 GMC Savana 1500 4.3 V6 GAS

    Symptoms:
  • Leaks
  • CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 GMC Savana 1500 AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 GMC Savana 1500 cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 GMC Savana 1500 SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2008 GMC Savana 1500 Oxygen Sensor, Driver Side2008 GMC Savana 1500 Oxygen Sensor, Driver Side, A high quality, direct fit OE replacement oxygen sensor; Improves car's engine response and gas mileage; Effectively lowers emissions upon replacing its tired old oxygen sensor; Exceeds OE specifications and test requirements; OE part number 12572705..

    Source: Auto Body Parts Store

    $70.06

    Click here to view more details about 2006 GMC Savana 1500 Grille Bracket, Driver Or Passenger Side2006 GMC Savana 1500 Grille Bracket, Driver Or Passenger Side, A high quality, direct fit OE replacement grille retainer; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $3.13

    Click here to view more details1999 GMC Suburban Driver And Passenger Side Pair OF Round Stainless Steel Nerf Bars, Driver And Passenger Side Pair OF Round Stainless Steel Nerf Bars; BY Proefx, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $143.50

    Click here to view more details2002 GMC Savana 1500 V8, 5 L, 305 CID Rebuilt Engine, SFI, roller lifters, plastic timing cover, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,640.00

    Click here to view more details2001 GMC Savana 1500 Used Air Cleaner Assembly, 5.7, AUTO, RWD 5.7L BOX ONLY, Very Good.

    Source: Used Auto Parts Store

    $154.00

    Click here to view more details2003 GMC Savana 1500 Used Ignition Switch W/Key, Very Good.

    Source: Used Auto Parts Store

    $61.00
    More parts
    Help me findSearch
    Auto Repair Quick Search
    Help me find
    Search DIY repair manuals by VIN...
    Vehicle Identification Number is a unique serial number used by the automotive industry to identify individual motor vehicles

    Find out what info we have for your vehicle

    Get the Complete Technical Service Bulletins!
    Get the Complete Technical Service Bulletins!Access diagrams and repair information such as wiring diagrams, diagnosis and repair charts, manufacturer service bulletins, and OEM Part numbers of your 2004 GMC Savana 1500 vehicle.
    Access the Complete guide!
    Need To Fix Your Car or Truck?
    Save Money With Free Car Insurance Quote
    FREE car insurance quote
    Enter Zip Code:
    Auto Repair Quick Search
    Help me find