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2004 Ford Explorer Sport Trac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Ford Explorer Sport Trac car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Ford Explorer Sport Trac vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    Master Cylinder

    Aviator

    Remove components in sequence illustrated, Fig. .

    E-Series
    • Drain brake master cylinder with suitable suction device.
    • Remove coolant reservoir.
    • On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
    • On all models, remove speed control deactivator switch.
    • Disconnect fluid level sensor connector.
    • Remove and discard master cylinder mounting nuts.
    • Disconnect master cylinder brake tubes.
    • Remove master cylinder cylinder.
    • Reverse procedure to install, noting the following:
      • Torque master cylinder mounting nuts to 18...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

    The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

    After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

    On model...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble -> Single Cardan, Flange Yoke -> Single Cardan, Slip Yoke
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    Single Cardan, Slip Yoke

    Disassemble

    Do not, under any circumstance, clamp the shaft in the jaws of a vise or similar holding fixture. Denting or localizing fracture can result, causing shaft failure during vehicle operation. Place the shaft on a suitable workbench. Do not damage the tube. If components are not marked and installed incorrectly, driveline imbalance can occur.

    • Index-mark the shaft components.
    • Remove and discard all four snap rings.
    • Clamp bearing cup removal tool No. 205-086 or equivalent in a vise.
    • If necessary, use a pair of pliers to remove a bearing cup t...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Starter, Replace
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove frame damper.
    • Remove starter motor solenoid terminal cover.
    • Disconnect starter motor wires.
    • Remove starter motor ground cable and nut.
    • Remove starter motor mounting bolt and stud bolt.
    • Remove starter motor from vehicle.
    • R...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Ford Motor Co. Trucks -> Anti-Lock Or Rear Anti-Lock Brake System Warning ->
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Red and yellow indicator lamps are used to warn of system faults. The red lamp warns of such faults as low brake fluid level, parking brake On, system pressure differential and other system faults. The red indicator lamp will light for approximately two seconds during engine starting and should go off, unless parking brake is applied or a problem in the brake system exist. The red indicator lamp should reset after repairs to system have ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Radiator, Replace
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    • Raise and support vehicle.
    • Drain cooling system into suitable...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    • Remove air cleaner outlet tube.
    • Rotate tensioner by turning counterclockwis...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Component location diagrams for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

    Front Suspension Components Diagram for 2004 Ford Explorer Sport Trac  4.0 V6 FLEXFront Suspension Components Diagram for 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    Components on diagram:
  • Front Suspension Lower Arm
  • Front Suspension Shock Absorber
  • Front Suspension Stabilizer Bar
  • Front Suspension Torsion Bar
  • Front Suspension Upper Arm
  • Behind Dash Panel Diagram for 2004 Ford Explorer Sport Trac  4.0 V6 FLEXBehind Dash Panel Diagram for 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    Components on diagram:
  • Transmission Control Switch
  • Glove Box Lamp
  • Radio
  • Cigar Lighter
  • Ignition Switch
  • CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S.

    2004 Ford Explorer Sport Trac  4.0 V6 FLEX Wiring Diagram2004 Ford Explorer Sport Trac 4.0 V6 FLEX Wiring Diagram

    Components on diagram:
  • Battery
  • Starter Motor
  • Generator
  • Main Light Switch
  • Subwoofer Amplifier
  • 2004 Ford Explorer Sport Trac  4.0 V6 FLEX Wiring Diagram2004 Ford Explorer Sport Trac 4.0 V6 FLEX Wiring Diagram

    Components on diagram:
  • Window Safety Relay
  • CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    OEM TSB listings for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1985+.

    Document: DTC P0505 / P0506 / HESITATION / LOSS OF RPM / DIFFICULTY STARTING / LOW IDLE RPM
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Symptoms:
  • Driveability
  • Starting Problems
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Symptoms:
  • Sticking, Binding
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2002 Ford Explorer Sport Trac Bumper Cover, Front2002 Ford Explorer Sport Trac Bumper Cover, Front.

    Source: Auto Body Parts Store

    $66.47

    Click here to view more details about 2010 Ford Explorer Sport Trac Cigarette Lighter2010 Ford Explorer Sport Trac Cigarette Lighter, With wire terminal; A high quality cigarette lighter; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $6.39

    Click here to view more details2010 Ford Explorer Sport Trac Radiator, Radiator; 4.0/4.6; Auto And Manual, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $98.45

    Click here to view more details about 2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,328.00

    Click here to view more details2001 Ford Explorer Sport Trac Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $70.00

    Click here to view more details2002 Ford Explorer Sport Trac Used A/C Compressor, 4.0, AUTO, 4X4 4 DR, EXC. SPORT TRAC; 6 CYL, Very Good.

    Source: Used Auto Parts Store

    $87.00
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