2004 Ford Explorer Sport Trac REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2004 Ford Explorer Sport Trac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Ford Explorer Sport Trac car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Ford Explorer Sport Trac vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

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BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Disc Brakes -> Brake Pad Service
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Unclip speed sensor wiring from brake hos...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Filter Replacement -> Except Diesel Engines & Villager
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

The fuel system remains under high pressure even when the engine is not running. This residual pressure must be relieved before servicing the fuel system. To avoid injury or fire, release pressure from the fuel system before disconnecting any fuel line.

The fuel system pressure must be relieved prior to disconnecting fuel lines to prevent accidental spray of fuel.

After the battery has been disconnected and reconnected, some abnormal driveability symptoms may occur. The vehicle may need to be driven 10 miles or more while it relearns its adaptive strategy.

On model...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

DRIVESHAFT, Replace -> Four Wheel Drive (4WD) -> Front -> Rear -> Two Wheel Drive (2WD)
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

Front

The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

  • With vehicle in neutral, raise and support vehicle.
  • Index-mark front axle pinion flange to front driveshaft.
  • Remove transfer case skid plate.
  • Index-mark transfer case pinion flange to front ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Starter, Replace
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

  • Disconnect battery ground cable.
  • Raise and support vehicle.
  • Remove frame damper.
  • Remove starter motor solenoid terminal cover.
  • Disconnect starter motor wires.
  • Remove starter motor ground cable and nut.
  • Remove starter motor mounting bolt and stud bolt.
  • Remove starter motor from vehicle.
  • R...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Ford Motor Co. Trucks -> Fuel Reset ->
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

The FUEL RESET indicator is grounded through the inertia switch whenever vehicle is in a high force situation. The Inertia F...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Heater Hose, Replace -> Bypass -> Inlet -> Outlet
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Inlet

  • Drain cooling system into a suitable container.
  • Reposition heater core inlet hose clamp at heater inlet tube.
  • Remove hose from heater inlet tube.
  • Reposition heater hose inlet clamp at heater core.
  • Remove heater inlet hose from heater core.
  • Remove hose from vehicle.
  • Reverse procedure to install.

Outlet

  • Drain cooling system into a suitable container.
  • Reposition heater hose outlet clamp at heater core.
  • Disconnect heater out...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

  • Remove air cleaner outlet tube.
  • Rotate tensioner by turning counterclockwis...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Component location diagrams for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

Front Suspension Components Diagram for 2004 Ford Explorer Sport Trac  4.0 V6 FLEXFront Suspension Components Diagram for 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

Components on diagram:
  • Front Suspension Lower Arm
  • Front Suspension Shock Absorber
  • Front Suspension Stabilizer Bar
  • Front Suspension Torsion Bar
  • Front Suspension Upper Arm
  • Full Body-Sport Diagram for 2004 Ford Explorer Sport Trac  4.0 V6 GASFull Body-Sport Diagram for 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Components on diagram:
  • Rear Axle Speed Sensor
  • Parking Brake Switch
  • Subwoofer Amplifier
  • Transfer Case Assembly
  • Park Lamp
  • CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S.

    2004 Ford Explorer Sport Trac  4.0 V6 GAS Wiring Diagram2004 Ford Explorer Sport Trac 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Horn
  • Air Bag Sliding Contact
  • Steering wheel/Speed Control Switch
  • 2004 Ford Explorer Sport Trac  4.0 V6 GAS Wiring Diagram2004 Ford Explorer Sport Trac 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Electrochromatic Inside Mirror Unit
  • CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    OEM TSB listings for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1985+.

    Document: DTC P0505 / P0506 / HESITATION / LOSS OF RPM / DIFFICULTY STARTING / LOW IDLE RPM
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Symptoms:
  • Driveability
  • Starting Problems
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Symptoms:
  • Sticking, Binding
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2001 Ford Explorer Sport Trac Mirror, Driver Side2001 Ford Explorer Sport Trac Mirror, Driver Side.

    Source: Auto Body Parts Store

    $38.15

    Click here to view more details2010 Ford Explorer Sport Trac Headlight, Passenger Side, Bulbs included; Composite and combination type; DOT and SAE approved; A high quality, direct fit OE replacement headlight assembly; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $170.76

    Click here to view more details about 2005 Ford Explorer Sport Trac 16" x 7" Alloy Wheel2005 Ford Explorer Sport Trac 16" x 7" Alloy Wheel, Alloy Wheel; 16 X 7; 12MM Offset; 5 Spokes; 5 Lug; 4.5 Inch BP; Machined/Charcoal Vent, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $117.50

    Click here to view more details about 2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,328.00

    Click here to view more details2007 Ford Explorer Sport Trac Used Bumper Cover, Front, FR, Remanufactured OE CVR ONLY, 6L2Z17D957UAPTM, Very Good.

    Source: Used Auto Parts Store

    $197.00

    Click here to view more details2001 Ford Explorer Sport Trac Used Ignition Switch W/Key, Very Good.

    Source: Used Auto Parts Store

    $55.00
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