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2004 Ford Explorer Sport Trac CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Ford REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Ford Explorer Sport Trac car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Ford mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Ford Explorer Sport Trac vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Air Bag System Precautions -> Ford Motor Co. -> Disarming -> 1990-91 -> 1990-92 -> 1991-92 -> 1992-93 -> 1992-94 -> 1992-96 -> 1993 -> 1993-94 -> 1993-95 -> 1994 -> 1994-95 -> 1994-97 -> 1995-2000 -> 1995-2004 -> 1995-96 -> 1995-97 -> 1995-98 -> 1996-97 -> 1996-99 -> 1997-2000 -> 1997-2001 -> 1997-2004 -> 1997-99 -> 1998 -> 1998-2000 -> 1998-2002 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 1999-2004 -> 2000 -> 2000-01 -> 2000-04 -> 2001-02 -> 2001-03 -> 2001-04 -> 2002-03 -> 2002-04 -> 2004 -> Aerostar & Bronco -> Aspire -> Aviator -> Blackwood, Expedition & Navigator -> Built After February 2002 -> Built Before March 2002 -> Capri -> Continental -> Contour & Mystique -> Cougar -> Crown Victoria, Grand Marquis & Marauder -> Econoline -> Escape -> Escort, Tracer & ZX2 -> Excursion -> Explorer & Mountaineer -> Explorer Sport & Sport Trac -> F Series -> Focus -> Freestar & Monterey -> Light Trucks & Vans -> LS -> Mark VII -> Mark VIII -> Mustang -> Passenger Cars -> Probe -> Ranger -> Sable & Taurus -> Tempo & Topaz -> Thunderbird -> Town Car -> Villager -> Windstar
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Passenger Cars

    Prior to disconnecting battery, record preset radio frequencies.

    After the battery has been disconnected and connected again, abnormal drive conditions may be present while the powertrain control module relearns its adaptive strategy. The vehicle may need to be driven 10 miles or more to relearn the strategy.

    Aspire
    • Disconnect battery ground cable and isolate.
    • Wait one minute for back-up power supply to deplete stored energy.
    • Remove four driver's side air bag module mounting bolts.
    • Disconnect driver's side air bag module...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster, Replace -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Escape & Mariner -> Excursion & F-Super Duty -> Freestar & Monterey -> Ranger
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    Aviator

    Refer to Fig. and remove components in sequence illustrated. Use new nuts when installing brake booster.

    Excursion & F-Super Duty

    • Remove air cleaner housing, if required.
    • Remove brake master cylinder attaching nuts.
    • Position brake master cylinder aside.
    • Disconnect booster vacuum hose.
    • Disconnect power distribution box auxiliary relay and set aside.
    • Remove fuse panel cover.
    • Remove brake pedal position switch self-locking pin.
    • Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
    • Remove power brake booster nuts.
    • Remove power brake booster.
    • Reverse p...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Ford Motor Co. Light Trucks, SUVs & Vans -> Fuel Shutoff Switch Location -> 1999-06 Explorer, Explorer Sport & Sport Trac & Mountaineer
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    The electrical power to the air suspension system must be shut off prior to hoisting, jacking or towing an air suspension vehicle. This can be accomplished by turning off the air suspension switch located in the rear jack storage area. Failure to do so can result in unexpected inflation or deflation of the air springs, which can result in shifting of the vehicle during these operations.

    • Raise and support vehicle.
    • Remove wheel and tire assembly.
    • Remove wheel hub retainer nut and washer assembly. Discard wheel hub retainer nut and washer assembly. It is a torque prevailing des...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Starter, Replace
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Remove frame damper.
    • Remove starter motor solenoid terminal cover.
    • Disconnect starter motor wires.
    • Remove starter motor ground cable and nut.
    • Remove starter motor mounting bolt and stud bolt.
    • Remove starter motor from vehicle.
    • R...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Ford Motor Co. Trucks -> Check Gauge Warning Lamp ->
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    This indicator should light if any of the following conditions appear:

    • Engine oil pressure drops below approxi...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Radiator, Replace
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    • Raise and support vehicle.
    • Drain cooling system into suitable...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    • Remove air cleaner outlet tube.
    • Rotate tensioner by turning counterclockwis...

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    Component location diagrams for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1990+.

    Transmission Cooling Components Diagram for 2004 Ford Explorer Sport Trac  4.0 V6 GASTransmission Cooling Components Diagram for 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Components on diagram:
  • Transmission Auxiliary Fluid Cooler
  • Transmission Fluid Cooler Tube
  • Transmission Fluid Coolers
  • Left Front Door Diagram for 2004 Ford Explorer Sport Trac  4.0 V6 FLEXLeft Front Door Diagram for 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

    Components on diagram:
  • Power Window Motor
  • Speaker
  • Door Ajar Switch
  • Door Lock Switch
  • Key Pad Switch Assembly
  • CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S.

    2004 Ford Explorer Sport Trac  4.0 V6 GAS Wiring Diagram2004 Ford Explorer Sport Trac 4.0 V6 GAS Wiring Diagram

    Components on diagram:
  • Horn
  • Air Bag Sliding Contact
  • Steering wheel/Speed Control Switch
  • 2004 Ford Explorer Sport Trac  4.0 V6 FLEX Wiring Diagram2004 Ford Explorer Sport Trac 4.0 V6 FLEX Wiring Diagram

    Components on diagram:
  • Main Light Switch
  • Daytime Running Lamps Module
  • Multifunction Switch
  • CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    OEM TSB listings for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. from 1985+.

    Document: DTC P0505 / P0506 / HESITATION / LOSS OF RPM / DIFFICULTY STARTING / LOW IDLE RPM
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Symptoms:
  • Driveability
  • Starting Problems
  • Auto Systems:
  • Fuel Sys, Driveability, Filters (Air & Fuel)
  • Document: 4 WHEEL DRIVE/ALL WHEEL DRIVE - WITH CONTROL TRAC - SHUDDER ON ACCELERATION / DECELERATION OR BINDING ON SLOW TURNS
    Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

    Symptoms:
  • Sticking, Binding
  • Vibration
  • Auto Systems:
  • Drive Axles, Shafts, U-Joints, CV-Joints
  • CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Ford Explorer Sport Trac cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2010 Ford Explorer Sport Trac Headlight, Passenger Side, Bulbs included; Composite and combination type; DOT and SAE approved; A high quality, direct fit OE replacement headlight assembly; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $170.76

    Click here to view more details2009 Ford Explorer Sport Trac Water Pump, A high quality, direct fit OE replacement water pump assembly; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $108.45

    Click here to view more details2003 Ford Explorer Sport Trac 16" x 7" Steel Wheel, Steel Wheel; 16 X 7; 3 Spokes; 5 Lug; 4.5 Inch BP; Silver, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $45.45

    Click here to view more details about 2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,328.00

    Click here to view more details2007 Ford Explorer Sport Trac Used Wiper Motor Rear, Very Good.

    Source: Used Auto Parts Store

    $128.00

    Click here to view more details2004 Ford Explorer Sport Trac Used A/C Compressor, 4.6, RWD, Very Good.

    Source: Used Auto Parts Store

    $139.00
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