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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Ford Explorer Sport Trac car and truck repair procedures including Ford engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2004 Ford Explorer Sport Trac automobile. Try the Automotix DIY solution today!
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We have info for following modifications of 2004 Ford Explorer Sport Trac

  • 2004 Ford Explorer Sport Trac 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2004 Ford Explorer Sport Trac 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> System Service -> ABS Control Module -> Anti-Lock Brake System Hydraulic Control Unit -> Brake System Bleed -> Caliper -> Component Replacement -> Front -> Hydraulic Control Unit (HCU) -> Master Cylinder -> Rear -> Stability Control Sensor Cluster -> Steering Wheel Rotation Sensor -> Wheel Speed Sensor
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

Brake System Bleed

Master Cylinder
  • Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Open master cylinder bleeder screw until brake fluid flows into container.
  • When fluid stops flowing, close bleeder screw.
  • Repeat procedure until there are no air bubbles in fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Loosen a master cylinder tube fitting at anti-lock brake hydraulic control unit.
  • When fluid s...

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BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Bendix Hydro-Boost Brake Booster -> Bendix Hydro-Max Brake Booster -> Combination Valve -> Height Sensing Proportioning Valve -> Hydraulic Control Unit (HCU) -> Hydraulic Control Valves -> Integral Bypass Proportioning Valve -> Master Cylinder
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Master Cylinder

The master cylinder consists primarily of a hydraulic cylinder, primary and secondary hydraulic pistons and a single or dual chamber fluid reservoir. The front brakes are connected to the primary outlet port(s) and are actuated by the primary piston assembly. The rear brakes are connected to the secondary outlet port and are actuated by the secondary piston assembly.

Hydraulic Control Valves

Combination Valve

This multi-function hydraulic control unit consists primarily of a pressure differential valve, brake lamp warning switch and a proportioning valve. A pressure diff...

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BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster, Replace -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Escape & Mariner -> Excursion & F-Super Duty -> Freestar & Monterey -> Ranger
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

Aviator

Refer to Fig. and remove components in sequence illustrated. Use new nuts when installing brake booster.

Excursion & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove brake pedal position switch self-locking pin.
  • Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reverse p...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with ...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Master Cylinder

Aviator

Remove components in sequence illustrated, Fig. .

E-Series
  • Drain brake master cylinder with suitable suction device.
  • Remove coolant reservoir.
  • On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
  • On all models, remove speed control deactivator switch.
  • Disconnect fluid level sensor connector.
  • Remove and discard master cylinder mounting nuts.
  • Disconnect master cylinder brake tubes.
  • Remove master cylinder cylinder.
  • Reverse procedure to install, noting the following:
    • Torque master cylinder mounting nuts to 18...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Description
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

The single and tandem vacuum boosters, Figs. and , are self contained vacuum hydraulic power braking units. These are vacuum suspended units that use vacuum and atmospheric pressure for their power.

On models equipped with gasoline engines, vacuum is supplied through a fitting in the intake manifold. On models equipped with diesel engines, vacuum is supplied through a vacuum pump.

The three basic elements of the booster are the vacuum power chamber, mechanically actua...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2004 Ford Explorer Sport Trac Corner Light, Passenger Side2004 Ford Explorer Sport Trac Corner Light, Passenger Side.

Source: Auto Body Parts Store

$37.57

Click here to view more details2010 Ford Explorer Sport Trac Headlight, Passenger Side, Bulbs included; Composite and combination type; DOT and SAE approved; A high quality, direct fit OE replacement headlight assembly; With 2 years limited Trustbuilt warranty..

Source: Auto Body Parts Store

$170.76

Click here to view more details about 2010 Ford Explorer Sport Trac Taillight Driver Side2010 Ford Explorer Sport Trac Taillight Driver Side, Driver Side Tail Light Assembly, , .

Source: Wheels / Rims, Mirrors & Lights Store

$40.50

Click here to view more details about 2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$2,328.00

Click here to view more details2007 Ford Explorer Sport Trac Used A/C Compressor, 4.6, AUTO, RWD, Very Good.

Source: Used Auto Parts Store

$159.00

Click here to view more details2009 Ford Explorer Sport Trac Used Bumper Bar, Front, 4DR, Gold, LUXURY Without foam, Very Good.

Source: Used Auto Parts Store

$162.00
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