2004 Ford Explorer Sport Trac Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Ford Explorer Sport Trac

  • 2004 Ford Explorer Sport Trac 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2004 Ford Explorer Sport Trac 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Anti-Lock Brakes -> Explorer & Mountaineer -> Diagnosis & Testing -> 2002-03 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Pinpoint Tests
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool and Vehicle Communication Module (VCM) with appropriate adapters, or equivalents, to the Data Link Connector (DCL) located in the passenger compartment beneath the instrument panel. Follow tool manufacturer's instructions for accessing Diagnostic Trouble Codes (DTC).

Diagnostic Trouble Code Interpretation

Refer to Figs. and for...

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BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Aviator -> E-Series -> Escape & Mariner -> Excursion & F-Super Duty -> Expedition, Explorer, Explorer Sport & Sport/Trac, F-150, Mark LT, Mountaineer & Navigator -> Freestar & Monterey -> Less Hydro Max -> Master Cylinder -> Ranger -> With Hydro-Max
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

Master Cylinder

Aviator

Remove components in sequence illustrated, Fig. .

E-Series
  • Drain brake master cylinder with suitable suction device.
  • Remove coolant reservoir.
  • On models equipped with Hydro Boost, remove three power distribution box bracket bolts and position box aside.
  • On all models, remove speed control deactivator switch.
  • Disconnect fluid level sensor connector.
  • Remove and discard master cylinder mounting nuts.
  • Disconnect master cylinder brake tubes.
  • Remove master cylinder cylinder.
  • Reverse procedure to install, noting the following:
    • Torque master cylinder mounting nuts to 18...

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BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Drum Brakes -> Expedition, Explorer, E-Series, F-Series, Mountaineer, Navigator & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 FLEX

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with ...

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BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Disc Brakes -> Description -> Aviator -> E-Series -> Escape & Mariner -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-150 & Mark LT -> Freestar & Monterey -> Front -> Ranger -> Rear
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Aviator

Front

The Aviator utilizes a dual piston front brake caliper and a single piston rear brake caliper. The caliper floats on two guide pins that are bolted to the caliper and extend into the caliper anchor, Fig. .

Rear

The rear disc brake system utilizes a single piston brake caliper. The mechanical parking brake system uses a drum in hat system within the rear brake disc, Fig. .

E-Series

Front

The disc brake caliper is a pin slider, single piston design on the E-150 models and a pin slider dual piston design on the E-250, E-350, E-450 & E-550 models, Figs. through .

Rear

E-Series veh...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Hydraulic Brake Systems -> Power Brake Unit Service
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

The Hydro-Boost and Hydro-Max power brake booster...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer Sport Trac BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Ford Explorer Sport Trac AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Ford Explorer Sport Trac cars and light trucks from 1990+.

Disc Brakes -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series, F-150 & Mark LT -> Escape & Mariner -> Excursion, Explorer Sport/Sport Trac, Freestar, F-Super Duty, Monterey, Motorhome & Ranger -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed
Vehicle: 2004 Ford Explorer Sport Trac 4.0 V6 GAS

Aviator, Explorer & Mountaineer

Master Cylinder
  • Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Open master cylinder bleeder screw until brake fluid flows into container.
  • When fluid stops flowing, close bleeder screw.
  • Repeat procedure until there are no air bubbles in fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details2010 Ford Explorer Sport Trac Grille Assembly, With emblem provision, chrome frame, and black grille insert; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$119.25

Click here to view more details about 2010 Ford Explorer Sport Trac Bumper Cover, Front2010 Ford Explorer Sport Trac Bumper Cover, Front, With grille provision; With holes for air and fog light; A high quality, direct fit OE replacement bumper cover..

Source: Auto Body Parts Store

$55.77

Click here to view more details2001 Ford Explorer Sport Trac 15" Impostor Wheel Skins, Impostor Wheel Skins; 4 Piece Set; Chrome Finish; 7 Dimpled Spokes; ABS; 15 Inch, , .

Source: Wheels / Rims, Mirrors & Lights Store

$48.50

Click here to view more details about 2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine2003 Ford Explorer Sport Trac V6, 4.0 L, 242 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$2,328.00

Click here to view more details2005 Ford Explorer Sport Trac Used Bumper Bar, Rear, 4DR, Gray, XLS 4 Dr, exc. Sport Trac; steel, 1-1/4 recvr, Very Good.

Source: Used Auto Parts Store

$88.00

Click here to view more details2004 Ford Explorer Sport Trac Used Parking Lamp, Driver Side, L, Parklamp/Turn Signal; (outer headlamp mounted), exc. Sport Trac; L., Very Good.

Source: Used Auto Parts Store

$64.00
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