2004 Ford Explorer A/C & Heater Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2004 Ford Explorer

  • 2004 Ford Explorer 4.6 V8 GAS, CID:281, Fuel Injection, Aspiration:281, Engine VIN:, Desg:W
  • 2004 Ford Explorer 4.0 V6 GAS, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:E
  • 2004 Ford Explorer 4.0 V6 FLEX, CID:245, Fuel Injection, Aspiration:245, Engine VIN:, Desg:K

A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Explorer cars and light trucks from 1990+

General Service Domestic Vehicles -> 2003-04 -> Leak Test -> Electronic Leak Detectors -> Fluid Leak Detectors
Vehicle: 2004 Ford Explorer 4.0 V6 FLEX

Testing the refrigerant system for leaks is one of the most important phases of troubleshooting. One or more of the methods outlined will prove useful in detecting leaks or checking connections if service work is performed. Before beginning any leak test, attach a manifold gauge set and note pressure. If little or no pressure is indicated, a partial charge must be installed. Check all connections, compressor head gasket, oil filler plug and compressor shaft seal for leaks.

For R-134a system an electronic type leak detector is recommended.

Electronic Leak Detectors

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Explorer cars and light trucks from 1990+

General Service Domestic Vehicles -> 2003-04 -> Refrigerant Recovery
Vehicle: 2004 Ford Explorer 4.6 V8 GAS

R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.

R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.

The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.

When using a recovery or recycling station...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Explorer cars and light trucks from 1990+

Electrical Symbol & Wire Color Code Identification -> Wire Color Code Identification -> Domestic Vehicles
Vehicle: 2004 Ford Explorer 4.0 V6 FLEX

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Explorer cars and light trucks from 1990+

General Service Domestic Vehicles -> 2003-04 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Century -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
Vehicle: 2004 Ford Explorer 4.6 V8 GAS

DaimlerChrysler Corp.

Passenger Cars

Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.

Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.

When other ai...

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A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Explorer cars and light trucks from 1990+

Component Replacement & Adjustment -> Explorer & Mountaineer -> Heater Core, Replace -> Auxiliary -> Front
Vehicle: 2004 Ford Explorer 4.0 V6 GAS

Front

  • Recover refrigerant as outlined under .
  • Remove instrument panel as outlined under "Instrument Panel, Replace."
  • Drain coolant into suitable container.
  • Fold carpet back, then remove righthand and lefthand instrument panel support brackets.
  • Remove mounting screws and snow shield.
  • On models equipped with Dual Automatic Temperature Control (DATC), disconnect vacuum line connector.
  • On models equipped with 4WD models, disconnect 4WD control module.
  • On all models, disconnect heater core hoses.
  • Disconnect evaporator core inle...

CLICK HERE TO GET FULL ACCESS TO 2004 Ford Explorer A/C & HEATER SERVICE PROCEDURES

A/C & HEATER SERVICE PROCEDURES FOR 2004 Ford Explorer AUTOMOBILES

Air Conditioner and Heater Service Includes module configuration procedures, general service, maintenance, automatic temperature control, compressor services, electric cooling fans, vacuum diagrams, specifications, and manual air conditioning and heater diagnostics and replacement procedures for domestic and imported 2004 Ford Explorer cars and light trucks from 1990+

Drive Belt Data -> Domestic Light Trucks & Vans -> 2003-04
Vehicle: 2004 Ford Explorer 4.6 V8 GAS

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