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2004 Dodge Intrepid CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Intrepid AUTOMOBILES
Air Bag System Precautions -> DaimlerChrysler -> Disarming -> 1990-97 -> 1994-96 Cherokee -> 1998-2004 -> Except 1994-96 Cherokee -> Light Trucks & Vans -> Passenger Cars
Vehicle: 2004 Dodge Intrepid SXT 3.5 V6 GAS
Passenger Cars
1990-97
It may be required to access and record all Diagnostic Trouble Codes (DTCs) prior to disarming the air bag system.
- Place ignition switch in Lock position.
- Disconnect and isolate battery ground cable.
- Wait at least two minutes after disconnecting battery ground cable before doing any further work on vehicle. The air bag system is designed to retain enough voltage to deploy air bags for a short time even after battery has been disconnected.
1998-2004
It may be required to access and rec...
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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Intrepid AUTOMOBILES
Hydraulic Brake Systems -> Troubleshooting
Vehicle: 2004 Dodge Intrepid Police 3.5 V6 GAS
Refer to Fig....
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Dodge Intrepid AUTOMOBILES
DaimlerChrysler/AMC/Eagle Passenger Cars -> Component Locations -> 1999-04 300M, 2004-93 Concorde, Intrepid, Vision, 1994-02 LHS & 1994-96 New Yorker
Vehicle: 2004 Dodge Intrepid SXT 3.5 V6 GAS
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Intrepid AUTOMOBILES
CV AXLE SHAFT, Replace
Vehicle: 2004 Dodge Intrepid SXT 3.5 V6 GAS
- Raise and support vehicle on hoist.
- Mark transmission and axle flanges and rubber couplers for installation alignment.
- Remove crossmember, rear exhaust system and heat shield.
- Remove propeller shaft front and rear coupler-to-flange bolts.
- Remove center bearing mounting bolts.
- Remove propeller shaft with aid of helper. Never allow propeller shaft to hang from center bearing, or while only connected to transmission or rear axle flanges.
- Remove three couple...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Dodge Intrepid AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Dodge Intrepid SXT 3.5 V6 GAS
- Disconnect battery ground cable.
- Remove upper radiator support and position aside.
- Loosen, but do not remove, lower alternator mounting bolt.
- Loosen pivot bolt and drive belt adjustment bolts, then remove drive belt.
- Remove lower mounting bolt and disconnect alternat...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Dodge Intrepid AUTOMOBILES
Chrysler LLC Cars -> Overhead Travel Information System (OTIS) -> Concorde, Intrepid, LHS, New Yorker, Vision & 300M -> Compass Calibration
Vehicle: 2004 Dodge Intrepid SE 2.7 V6 GAS
Overhead Travel Information System (OTIS) is a module with six informational displays and four buttons, Fig. . When the ignition is turned ON, OTIS blanks the display for one second, then returns to the display active when the vehicle was last turned OFF.
LOW OIL PRESSURE--This message will be displayed when a low engine oil pressure condition exists. If message is encountered with vehicle operating at idle speed, increase engine RPM. If message remains or if message is encountered while operating vehicle, the engine lubricating system should be...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Dodge Intrepid AUTOMOBILES
Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Dodge Intrepid SXT 3.5 V6 GAS
Lower
- Raise and support vehicle.
- Drain cooling system into a suitable container.
- Reposition hose clamp from radiator.
- Remove radiator outlet hose from radiator.
- Reposition hose clamp from thermostat housing.
- Remove radiator outlet hose from thermostat housing and fro...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Dodge Intrepid AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Dodge Intrepid SXT 3.5 V6 GAS
- Remove tensioner pulley locking nut.
- Raise and support vehicle.
- Remove push clips attaching lower air shield to ...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Dodge Intrepid AUTOMOBILES
Component location diagrams for most 2004 Dodge Intrepid cars and light trucks sold in the U.S. from 1990+.
Body Splices, Connectors and Grommets Diagram for 2004 Dodge Intrepid ES 3.5 V6 GAS Components on diagram: |
Traction Control Indicators Diagram for 2004 Dodge Intrepid Police 3.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Dodge Intrepid AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Dodge Intrepid cars and light trucks sold in the U.S.
2004 Dodge Intrepid SXT 3.5 V6 GAS Wiring Diagram Components on diagram: |
2004 Dodge Intrepid Police 3.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Dodge Intrepid AUTOMOBILES
OEM TSB listings for most 2004 Dodge Intrepid cars and light trucks sold in the U.S. from 1985+.
Document: Flash: MIL Illumination Due To Diagnostic Trouble Code P0340 or P0344 Vehicle: 2004 Dodge Intrepid SE 2.7 V6 GAS Auto Systems: |
Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED Vehicle: 2004 Dodge Intrepid SE 2.7 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Dodge Intrepid AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Dodge Intrepid cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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