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2004 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> Recirculation Door Actuator, Replace
Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

  • Pull carpeting on passenger side front floor away from dash panel far enough to access recirculation door actuator, Fig. .
  • Disconnect HVAC wire harness connector from actuator.
  • R...

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BRAKE SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> Precautions -> General Service Precautions
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

General Service Precautions

Certain components of the anti-lock brake system are not intended to be serviced individually. Attempting to remove or disconnect components of this type may result in personal injury and/or improper system operation. Only the components with removal and installation procedures should be serviced.

Observe the following general precautions when servicing the anti-lock b...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

Normal Servi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

CV AXLE SHAFT, Replace -> Install -> Remove
Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

Remove

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> Tire Pressure Transponder
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

Tire Pressure Sensor

The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

Removal
  • Loosen the wheel lug nuts.
  • Raise...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Alternator, Replace
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

  • Remove battery ground cable.
  • Disconnect Inlet Air Temperature (IAT) sensor.
  • Remove air box, then EVAP purge solenoid from its bracket and position aside.
  • Disconnect push-in field wire connector from back of alternator.
  • Remove nut holding B+ wire terminal to back of alternator, then B+ terminal.
  • Remov...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

  • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
  • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
  • Remove the cabin air filter acc...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Chrysler LLC Trucks -> Check Engine Lamp -> Chrysler, Dodge, Jeep & Plymouth Except Ram 50
Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

On models less OBD II, the Check Engine lamp should light for approximately 3 seconds after the ignition has been turned On as a bulb inspection. If improper or no signals are received by the Powertrain Control Module (PCM) from various sensors and monitored systems or if the PCM enters its Limp-In mode, the PCM will light the Check Engine lamp. On Chrysler, Dodge and Plymouth models, After diagnosing and servicing the vehicle, the PCM memory will be cleared after approximately 40 to 100 ignition key On-Off cycles or by using a suitable scan tool. ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

Lower

  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water inlet tube.
  • Remove radiator outlet hose from water inlet tube and from vehicle.
  • Reverse procedure to ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

Serpentine Drive Belt, Replace -> Alternator & Air Conditioner Compressor -> Power Steering Pump
Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

Alternator & Air Conditioner Compressor

  • Raise and support vehicle.
  • Remove the drive belt shield.
  • Position a suitable wrench on the belt tensioner lug.
  • Release belt tension by rotating the tensioner clockwise, do not allow drive belt tensioner to snap back, as damage to tensioner and/or personal injury c...

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COMPONENT LOCATION DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

Component location diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

Left Repeater Lamp Diagram for 2004 Dodge Caravan SE 2.4 L4 GASLeft Repeater Lamp Diagram for 2004 Dodge Caravan SE 2.4 L4 GAS

Components on diagram:
  • Repeater Lamp
  • Right Sliding Door Motor, Right Sliding Door Control Module Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEXRight Sliding Door Motor, Right Sliding Door Control Module Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEX

    Components on diagram:
  • Sliding Door Lock Motor
  • Connector C-317
  • Connector C-2
  • Cinch/Release Motor
  • Full Open Switch
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    WIRING DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S.

    2004 Dodge Caravan  3.3 V6 GAS Wiring Diagram2004 Dodge Caravan 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Washer Fluid Level Switch
  • Radiator Fan Relay
  • Radiator Fan #1
  • Radiator Fan #2
  • Radiator Fan Relay #2
  • 2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Vehicle Speed Sensor
  • Powertrain Control Module
  • Clockspring
  • Output Speed Sensor
  • Left Speed Control Switch
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    TECHNICAL SERVICE BULLETINS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SPECIFICATIONS DATA!

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    $118.00

    Click here to view more details about 1999 Dodge Caravan Air Deflector, Front1999 Dodge Caravan Air Deflector, Front, A high quality, OE replacement valance; Backed by 1-year, unlimited-mileage warranty..

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    Click here to view more details about 1998 Dodge Caravan  Rebuilt Engine1998 Dodge Caravan Rebuilt Engine, FWD, OHV, fuel injection, after date code 627 & production #4553486., Warranty: 3-Year/100,000 Mile, .

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    Click here to view more details2008 Dodge Caravan Used Tail Finish Panel, moulding license (handle), w/rear camera, Black, Very Good.

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