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2004 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
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    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    General Service Domestic Vehicles -> 2003-04 -> Refrigerant Recovery
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    R-134a systems require the use of special service equipment designed specifically for R-134a systems. R-12 servicing equipment cannot be used on R-134a systems.

    R-12 recovery stations cannot be used on R-134a systems. A separate recovery station must be used on R-134a systems. The refrigerants are not compatible and will contaminate the R-12 recovery station.

    The use of refrigerant recovery and recycling stations allows the recovery and reuse of refrigerant after contaminants and moisture have been removed.

    When using a recovery or recycling station...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    Master Cylinder/Power Booster Test

    • Start engine and inspect booster vacuum hose connections for leaks.
    • Stop engine and shift transmission into neutral.
    • Pump brake pedal until all vacuum reserve in booster is depleted.
    • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
    • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
    • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to "Power Booster Vacuum Test."
    • If p...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Normal Servi...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Remove

    • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
    • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
    • Raise vehicle on jack stands or centered on a frame contact type hoist.
    • Remove front tire and wheel assembly from hub.
    • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Relearn Procedures
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Drive vehicle for a minimum of five minutes while maintaining a continuous speed above 1...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Starter, Replace
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    • Remove battery ground cable.
    • Raise and support vehicle.
    • Remove starter motor attaching bolts and nuts.
    • Remove solenoid.
    • Disconnect all electrical...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

    On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

    • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
    • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
    • Remove the cabin air filter acc...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Chrysler LLC Trucks -> Traction Control System Warning Lamp ->
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    This lamp should light for a approximately 6-8 seconds when the ignition is turned On as a bulb check. If the warni...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Radiator, Replace
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    • Remove radiator upper crossmember support.
    • Drain cooling system into suitable container, then remove radiator fans.
    • Remove A/C condenser side brackets to radiator attaching screws.
    • Separat...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Serpentine Drive Belt, Replace -> Alternator & Air Conditioner Compressor -> Power Steering Pump
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Alternator & Air Conditioner Compressor

    • Raise and support vehicle.
    • Remove the drive belt shield.
    • Position a suitable wrench on the belt tensioner lug.
    • Release belt tension by rotating the tensioner clockwise, do not allow drive belt tensioner to snap back, as damage to tensioner and/or personal injury c...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    Component location diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

    Sensors Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEXSensors Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEX

    Components on diagram:
  • Ignition Coil
  • ECT Sensor
  • Inlet Air Temperature Sensor
  • Fuel Rail Test Port
  • Body Control Module Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEXBody Control Module Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEX

    Components on diagram:
  • Body Control Module
  • Connector C-5
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S.

    2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Washer Fluid Level Switch
  • Radiator Fan Relay
  • Radiator Fan #1
  • Radiator Fan #2
  • Radiator Fan Relay #2
  • 2004 Dodge Caravan  3.3 V6 GAS Wiring Diagram2004 Dodge Caravan 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Power Mirror Switch
  • Body Control Module
  • Right Power Mirror
  • Left Power Mirror
  • Power Folding Mirror Switch
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SPECIFICATIONS DATA!

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    Click here to view more details about 2000 Dodge Caravan Door Handle, Rear, Passenger Side2000 Dodge Caravan Door Handle, Rear, Passenger Side, Without keyhole; A high quality, direct fit OE replacement door handle..

    Source: Auto Body Parts Store

    $20.02

    Click here to view more details about 1999 Dodge Caravan Air Deflector, Front1999 Dodge Caravan Air Deflector, Front, A high quality, OE replacement valance; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $41.24

    Click here to view more details2012 Dodge Caravan 17" x 6.5" Aftermarket Wheels, Alloy Wheel; 17 X 6.5; 40MM Offset; 10 Spokes; 5 Lug; 5 Inch BP; Dark PVD Chrome Aftermarket, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $186.45

    Click here to view more details about 2003 Dodge Caravan V6, 3.3 L, 200 CID Rebuilt Engine2003 Dodge Caravan V6, 3.3 L, 200 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,962.00

    Click here to view more details2011 Dodge Caravan Used Bumper Cover, Front, W/FOG LAMPS, Very Good.

    Source: Used Auto Parts Store

    $160.00

    Click here to view more details2010 Dodge Caravan Used Condenser Assembly, 3.6, FWD, Very Good.

    Source: Used Auto Parts Store

    $147.00
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