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2004 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Drive Belt Data -> Domestic Light Trucks & Vans -> 2003-04
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Anti-Lock Brakes -> Caravan, Town & Country & Voyager -> System Service -> Anti-Lock Brake System (ABS) Bleed -> AWD -> Component Replacement -> Controller Anti-Lock Brake (CAB) -> Front Wheel Speed Sensor -> FWD -> Integrated Control Unit (ICU) -> Manual/Base System Bleed -> Master Cylinder Bleed -> Pressure Bleed -> Pump/Motor -> Rear Wheel Speed Sensor
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    Manual/Base System Bleed

    • Remove reservoir filler caps and fill reservoir with proper brake fluid.
    • If calipers or wheel cylinders were overhauled, open all caliper and wheel cylinder bleed screws.
    • Close each bleed screw as fluid starts to drip from them.
    • Fill master cylinder reservoir once more before proceeding.
    • Attach one end of bleed hose to bleed screw and insert opposite end in glass container partially filled with brake fluid, Fig. . Ensure bleed hose is immersed in fluid.
    • Open up bleeder, then have an assistant press down brake pedal.
    • Once brake pedal is down, close bleeder. Repea...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Pressure Relief -> Caravan, Town & Country & Voyager w/2001-06 2.4L, 3.3L & 3.8L Engines, 1996-00 3.0L Engine
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Do not smoke or allow an open flame of any type when working on or near any fuel system related components. The highly flammable vapor mixtures may ignite, resulting in serious personal injury.

    Prior to disconnecting fuel lines, the fuel system pressure must be relieved to prevent accidental spray of fuel.

    After the battery has been disconnected and reco...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    Remove

    • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
    • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
    • Raise vehicle on jack stands or centered on a frame contact type hoist.
    • Remove front tire and wheel assembly from hub.
    • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Wiring Diagrams -> Wire Color Code Identification
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Refer to Figs. , for wiri...

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Starter, Replace
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    • Remove battery ground cable.
    • Raise and support vehicle.
    • Remove starter motor attaching bolts and nuts.
    • Remove solenoid.
    • Disconnect all electrical connectors from starter m...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

    On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

    • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
    • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
    • Remove the cabin air filter acc...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

    • At 60,00 miles, proceed as follows:
      • Replace EGR valve.
      • Clean EGR passage.
      • Replace PCV valve.
    • At 82,500 miles, replace oxygen sensor.
    • At 120,000 miles, proceed as ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from radiator.
    • Remove radiator outlet hose from radiator.
    • Reposition hose clamp from water inlet tube.
    • Remove radiator outlet hose from water inlet tube and from vehicle.
    • Reverse procedure to in...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Serpentine Drive Belt, Replace -> Alternator & Air Conditioner Compressor -> Power Steering Pump
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Alternator & Air Conditioner Compressor

    • Raise and support vehicle.
    • Remove the drive belt shield.
    • Position a suitable wrench on the belt tensioner lug.
    • Release belt tension by rotating the tensioner clockwise, do not allow drive belt tensioner to snap back, as damage to tensioner and/or personal injury c...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    Component location diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

    Body Connectors Diagram for 2004 Dodge Caravan SE 2.4 L4 GASBody Connectors Diagram for 2004 Dodge Caravan SE 2.4 L4 GAS

    Components on diagram:
  • Connector C-307
  • Connector C-309
  • Connector C-312
  • Rear Washer Pump,Right Headlamp,Right Front Park/Turn Signal Lamp Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEXRear Washer Pump,Right Headlamp,Right Front Park/Turn Signal Lamp Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEX

    Components on diagram:
  • Washer Fluid Level Switch
  • Washer Pump
  • Turn Signal Lamp
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S.

    2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Left Headlamp
  • Right Headlamp
  • Front Control Module
  • 2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Driver Power Window Motor
  • Driver Power Window Switch
  • Right Rear Vent Motor
  • Left Rear Vent Motor
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2007 Dodge Caravan Grille Assembly2007 Dodge Caravan Grille Assembly, With emblem provision, primered frame, and textured grille insert; A high quality, OE replacement complete grille and shell assembly; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $122.73

    Click here to view more details about 2005 Dodge Caravan Headlight, Driver Side2005 Dodge Caravan Headlight, Driver Side, Comes with bulbs and backed by 1-year, unlimited-mileage warranty. <p>Be safe! Replace your worn out or broken lights with these DOT and SAE Approved lighting products. They are made to stand rough road wear and the test of time!<br>.

    Source: Auto Body Parts Store

    $37.44

    Click here to view more details2010 Dodge Caravan Taillight Passenger Side, Passenger Side Tail Light Lens And Housing, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $39.45

    Click here to view more details about 2003 Dodge Caravan V6, 3.3 L, 200 CID Rebuilt Engine2003 Dodge Caravan V6, 3.3 L, 200 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,962.00

    Click here to view more details1984 Dodge Caravan Used Brake Master Cylinder, 3.3, AUTO, FWD Without ABS, Very Good.

    Source: Used Auto Parts Store

    $72.00

    Click here to view more details2001 Dodge Caravan Used Exhaust Manifold, 3.3L (6-201) and 3.8L (6-230), L. (Fr), Very Good.

    Source: Used Auto Parts Store

    $88.00
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