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2004 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Electrical Symbol & Wire Color Code Identification -> Electrical Symbol Identification -> Domestic Vehicles
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Drum Brakes -> DaimlerChrysler -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Brake Drums

    Any time the brake drums are removed for brake service, the braking surface diameter should be inspected with a suitable brake drum micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If the braking surface diameter exceeds specifications, the drum must be replaced. If the braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced. Minor sc...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Remove

    • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
    • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
    • Raise vehicle on jack stands or centered on a frame contact type hoist.
    • Remove front tire and wheel assembly from hub.
    • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Description
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    There are two types of TPMS (Tire Pressure Monitor System) available, a base system and a premium system. The Base TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a central receiver module and an indicator lamp. The Premium TPMS consists of tire pressure monitoring sensors attached to each road wheel through the valve stem mounting hole, a wireless control module (WCM) three wheel sensor transponders located in three of the four wheel...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Alternator, Replace
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    • Remove battery ground cable.
    • Disconnect Inlet Air Temperature (IAT) sensor.
    • Remove air box, then EVAP purge solenoid from its bracket and position aside.
    • Disconnect push-in field wire connector from back of alternator.
    • Remove nut holding B+ wire terminal to back of alternator, then B+ terminal.
    • Remov...

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    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

    On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

    • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
    • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
    • Remove the cabin air filter acc...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Chrysler LLC Trucks -> Transmission Temperature Indicator Lamp -> Dodge
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    If this lamp is lit while operating the vehicle, operate engine at idle speed or fast idle with transmissio...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outl...

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    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Serpentine Drive Belt, Replace -> Alternator & Air Conditioner Compressor -> Power Steering Pump
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Alternator & Air Conditioner Compressor

    • Raise and support vehicle.
    • Remove the drive belt shield.
    • Position a suitable wrench on the belt tensioner lug.
    • Release belt tension by rotating the tensioner clockwise, do not allow drive belt tensioner to snap back, as damage to tensioner and/or personal injury c...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    Component location diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

    Body Splices Diagram for 2004 Dodge Caravan SE 2.4 L4 GASBody Splices Diagram for 2004 Dodge Caravan SE 2.4 L4 GAS

    Components on diagram:
  • Splice S-306
  • Splice S-319
  • Splice S-333
  • Splice S-328
  • Evaporator Temperature Sensor,RHD Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEXEvaporator Temperature Sensor,RHD Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEX

    Components on diagram:
  • Evaporative Temperature Sensor
  • Cowl
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S.

    2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Rear Blower Motor Relay
  • Rear Blower Front Control Switch
  • Rear Blower Rear Control Switch
  • Front Control Module
  • Rear Air Conditioning- Heater Unit
  • 2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Ambient Temperature Sensor
  • Overhead Console
  • Powertrain Control Module
  • Front Control Module
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details1996 Dodge Caravan Radiator Hose, Passenger Side, Lower flex; Single hose, 17.25 in. trunk H; Features knitted reinforcement and all synthetic EPDM construction provides the high strength and resistance to oil, mud, salt, road debris, ozone, coolants, and temperature variations of less than 40 degrees Fahrenheit to more than 257 degrees Fahrenheit that are required for OEM hose replacements; The inner base tube is reinforced with knitted rayon for maximum strength and burst resistance for the life of the hose..

    Source: Auto Body Parts Store

    $9.47

    Click here to view more details2002 Dodge Caravan Neutral Safety Switch, 3/4 in. x 16 SAE thread size; Pin type; 3-prong male terminal; A high quality, direct fit OE replacement neutral safety switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $13.65

    Click here to view more details2004 Dodge Caravan Fog Light Lens And Housing, Passenger Side, FOG LIGHT LENS AND HOUSING, FOR USE ON DRIVER OR PASSENGER SIDE , , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $27.45

    Click here to view more details about 1993 Dodge Caravan V6, 3.3 L, 201 CID Rebuilt Engine1993 Dodge Caravan V6, 3.3 L, 201 CID Rebuilt Engine, FWD, OHV, fuel injection, after date code 627 & production #4553486., Warranty: 7-Year/70,000 Mile, .

    Source: Rebuilt Engines Store

    $1,740.00

    Click here to view more details2003 Dodge Caravan Used TV-Info-GPS Screen, player, entertainment, single disc, Without sunroof, Very Good.

    Source: Used Auto Parts Store

    $137.00

    Click here to view more details1989 Dodge Caravan Used Wiper Motor Front, Very Good.

    Source: Used Auto Parts Store

    $56.00
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