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2004 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Component Replacement & Adjustment -> Caravan, Town & Country & Voyager -> A/C Pressure Transducer, Replace
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    • Disconnect headlamp and dash wire harness connector from transducer connector receptacle, Fig. .
    • Remove A/C pressure transducer from fitting on liquid line between filter-drie...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Drum Brakes -> DaimlerChrysler -> Tightening Specifications
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    [[table data]]

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    Remove

    • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
    • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
    • Raise vehicle on jack stands or centered on a frame contact type hoist.
    • Remove front tire and wheel assembly from hub.
    • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Component Replacement -> Installation -> Removal -> Tire Pressure Sensor -> Tire Pressure Transponder
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Tire Pressure Sensor

    The cap used on this valve stem contains an O-ring seal to prevent contamination and moisture from entering the valve stem. Retain this valve stem cap for reuse. Do not substitute a regular valve stem cap in its place.

    The valve stem used on this vehicle is made of aluminum and the core is nickel plated brass. The original valve stem core must be reinstalled and not substituted with a valve stem core made of a different material. This is required to prevent corrosion in the valve stem caused by the different metals.

    Removal
    • Loosen the wheel lug nuts.
    • Raise...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Alternator, Replace
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    • Remove battery ground cable.
    • Disconnect push-in field wire connector from back of alternator.
    • Remove nut holding B+ wire terminal to back of alternator, then B+ wire.
    • Raise and support vehicle, then remove righthand front lower splash shield.
    • Remove drive belt, then lower oil dip stick tube bolt.
    • Remov...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

    On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

    • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
    • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
    • Remove the cabin air filter acc...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Heater Hose, Replace -> Inlet -> Outlet
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Inlet

    • Drain cooling system into a suitable container.
    • Reposition heater core inlet hose clamp at engine.
    • Remove hose from engine.
    • Reposition heater hose inlet clamp at heater core.
    • Remove heater inlet hose from heater core.
    • Remove hose from vehicle.
    • Reverse procedure to install.

    Outl...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    • Raise vehicle and support vehicle.
    • Remove right front splash ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    Component location diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

    Autostick Diagram for 2004 Dodge Caravan  3.3 V6 GASAutostick Diagram for 2004 Dodge Caravan 3.3 V6 GAS

    Components on diagram:
  • Autostick
  • Pressure Port Locations Diagram for 2004 Dodge Caravan  3.3 V6 GASPressure Port Locations Diagram for 2004 Dodge Caravan 3.3 V6 GAS

    Components on diagram:
  • Clutch
  • Reverse Clutch
  • Torque Converter Off
  • Underdrive Clutch
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S.

    2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Driver Power Window Motor
  • Driver Power Window Switch
  • Right Rear Vent Motor
  • Left Rear Vent Motor
  • 2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram2004 Dodge Caravan SE 2.4 L4 GAS Wiring Diagram

    Components on diagram:
  • Body Control Module
  • Passenger Door Lock Switch
  • Driver Door Lock Switch
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2001 Dodge Caravan Mirror, Passenger Side2001 Dodge Caravan Mirror, Passenger Side.

    Source: Auto Body Parts Store

    $81.50

    Click here to view more details2004 Dodge Caravan Brake Light Switch, Blade type; 6-prong male terminal; A high quality, direct fit OE replacement brake light switch; With 2 years limited Trustbuilt warranty..

    Source: Auto Body Parts Store

    $12.83

    Click here to view more details2007 Dodge Caravan Driver Side Replacement Door Mirror Glass, Driver Side Replacement Door Mirror Glass; 4 3/4 X 6 13/16 X 7 5/8, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $18.50

    Click here to view more details about 1990 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1990 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,598.00

    Click here to view more details2009 Dodge Caravan Used Bumper Cover, Rear, 68041480AA, NDS Remanufactured, REMANUFACTURED.

    Source: Used Auto Parts Store

    $284.00

    Click here to view more details2005 Dodge Caravan Used Parking Lamp, Passenger Side, FOG/DRIVING; (BUMPER MTD), Very Good.

    Source: Used Auto Parts Store

    $62.00
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