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2004 Dodge Caravan CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Dodge REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Dodge Caravan car and truck repair procedures including Dodge engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Dodge Caravan automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Dodge mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Dodge Caravan vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    General Service Domestic Vehicles -> 2003-04 -> System Inspection -> Compressor -> Condenser -> Evaporator -> Receiver-Drier/Accumulator -> Refrigerant Line Restrictions -> Thermostatic Expansion Valve
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    While a detailed diagnostic procedure for all air conditioning systems would be impractical due to the many variations in construction and operation, there are three fundamental components of a total diagnosis:

    • Refrigerant systems must have an adequate, but not excessive charge.
    • Determination must be made whether the refrigerant system is governed by a cycling clutch compressor or by valves which control evaporator pressure.
    • The air distribution system (blower motor, switches, vacuum lines and air ducts) must be operational before checking the ...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan A/C & HEATER SERVICE PROCEDURES

    BRAKE SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Disc Brakes -> Rotor, Replace -> 1500 & 2004-05 2500 & 3500 -> Caravan, Town & Country & Voyager -> Commander -> Dakota & Durango -> Dual Rear Wheel -> Front -> Full Size Pickup -> Grand Cherokee -> Liberty -> Pacifica -> PT Cruiser -> Rear -> Rear w/Dual Wheels -> Rear w/Single Wheel -> Single Rear Wheel -> Sprinter -> Wrangler
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Caravan, Town & Country & Voyager

    • Raise and support vehicle, then remove wheel and caliper as outlined under . Support caliper at all times to prevent brake hose damage.
    • Slide brake rotor off hub.
    • Reverse procedure to install. Clean brake rotor with alcohol or other suitable solvent.

    Commander

    Front
    • Raise and support vehicle using suitable lift or jack.
    • Remove tire and wheel assembly.
    • Remove caliper as outlined in .
    • Secure caliper anchor assembly using suitable wire.
    • Remove and discard O-ring securing disc brake rotor on hub.
    • Remove rotor from hub and bearing.
    • Reverse procedure to install, n...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan BRAKE SERVICE PROCEDURES

    FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Component Locations -> 1996-06 Caravan, Town & Country & Voyager
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan FUEL FILTER REPLACEMENT PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    CV AXLE SHAFT, Replace -> Install -> Remove
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Remove

    • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
    • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
    • Raise vehicle on jack stands or centered on a frame contact type hoist.
    • Remove front tire and wheel assembly from hub.
    • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
    • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by f...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Tire Pressure Sensor
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Tire Pressure Sensor

    Tire pressure may increase from 2-6 psi during normal driving conditions. Do not reduce this normal pressure build-up.

    When diagnosing a tire pressure issue, always inspect air pressure in the tires first with suitable tire air gauge. Adjust air pressure as required to specifications listed on the Tire Inflation Pressure Label card, usually applied within driver side B-pillar. After adjusting air pressure in tire on vehicle, allow approximately two minutes for the message or indicator lamp to go out.

    Inspect tire pressure indicator lamp in the instrument cl...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TIRE PRESSURE MONITORING SYSTEM PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Alternator, Replace
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    • Remove battery ground cable.
    • Disconnect Inlet Air Temperature (IAT) sensor.
    • Remove air box, then EVAP purge solenoid from its bracket and position aside.
    • Disconnect push-in field wire connector from back of alternator.
    • Remove nut holding B+ wire terminal to back of alternator, then B+ terminal.
    • Remov...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

    On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

    • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
    • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
    • Remove the cabin air filter acc...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Chrysler LLC Trucks -> Air Bag Indicator Lamp ->
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    The air bag indicator lamp lights for 6-8 seconds each time the ignition is turned On. The lamp indicates a system self-test is being performed by the air bag co...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Radiator, Replace
    Vehicle: 2004 Dodge Caravan 3.3 V6 GAS

    • Remove radiator upper crossmember support.
    • Drain engine coolant into suitable container, then remove radiator fans.
    • Disconnect coolant reserve/recovery hose.
    • Remove vapor purge solenoid from mounting bracket, then discon...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Dodge Caravan AUTOMOBILES

    Serpentine Drive Belt, Replace -> Alternator & Air Conditioner Compressor -> Power Steering Pump
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Alternator & Air Conditioner Compressor

    • Raise and support vehicle.
    • Remove the drive belt shield.
    • Position a suitable wrench on the belt tensioner lug.
    • Release belt tension by rotating the tensioner clockwise, do not allow drive belt tensioner to snap back, as damage to tensioner and/or personal injury c...

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    Component location diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1990+.

    Evaporator Temperature Sensor,RHD Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEXEvaporator Temperature Sensor,RHD Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEX

    Components on diagram:
  • Evaporative Temperature Sensor
  • Cowl
  • Latch Assembly Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEXLatch Assembly Diagram for 2004 Dodge Caravan SE 3.3 V6 FLEX

    Components on diagram:
  • Liftgate Cylinder Lock Switch
  • Liftgate Cinch/Release Motor
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Dodge Caravan cars and light trucks sold in the U.S.

    2004 Dodge Caravan  3.3 V6 GAS Wiring Diagram2004 Dodge Caravan 3.3 V6 GAS Wiring Diagram

    Components on diagram:
  • Instrument Cluster
  • Body Control Module
  • 2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram2004 Dodge Caravan SE 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Driver Power Seat Switch
  • Driver Power Seat Horizontal Motor
  • Driver Power Seat Rear Riser Motor
  • Driver Power Seat Recliner Motor
  • Driver Power Seat Front Riser Motor
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Dodge Caravan AUTOMOBILES

    OEM TSB listings for most 2004 Dodge Caravan cars and light trucks sold in the U.S. from 1985+.

    Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2004 Dodge Caravan SE 2.4 L4 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
  • CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Dodge Caravan AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Dodge Caravan cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Dodge Caravan SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 1998 Dodge Caravan Oil Filter1998 Dodge Caravan Oil Filter, Keeps Oil Cleaner For A Longer Time, Extends Engine Life, Improves Fuel Economy, Provides Extra Protection For Stop And Go Driving And Towing, Requires No Vehicle Modifications, Installs On The Engine Block In The Original Oil Filter Location And The Original Filter Then Installs On This Adapter, Does Not Effect Factory Warranty.

    Source: Auto Body Parts Store

    $26.90

    Click here to view more details about 2004 Dodge Caravan Bumper Reinforcement, Front2004 Dodge Caravan Bumper Reinforcement, Front, A high quality, direct fit OE replacement bumper reinforcement; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $145.76

    Click here to view more details about 1995 Dodge Caravan 15" x 6" Steel Wheel1995 Dodge Caravan 15" x 6" Steel Wheel, Steel Wheel; 15 X 6; 24 Holes; 5 Lug; 4.5 Inch BP; Ident 4684464; New Replica; Black, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $65.45

    Click here to view more details about 1987 Dodge Caravan L4, 2.2 L, 135 CID Rebuilt Engine1987 Dodge Caravan L4, 2.2 L, 135 CID Rebuilt Engine, FWD, non turbo, with carb or fuel injection, 8-bolt flywheel, head #782 (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,535.00

    Click here to view more details2003 Dodge Caravan Used Wiper Motor Front, (wiring conector on motor), Includes motor & linkage, Very Good.

    Source: Used Auto Parts Store

    $86.00

    Click here to view more details2010 Dodge Caravan Used Condenser Assembly, 3.8, COL, FWD, Very Good.

    Source: Used Auto Parts Store

    $147.00
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