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2004 Chevrolet Trailblazer CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
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- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Trailblazer car and truck
repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your Chevrolet Trailblazer automobile. Try the Automotix DIY solution today!
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Trailblazer AUTOMOBILES
Component Replacement & Adjustment -> Bravada, Envoy, Rainer & TrailBlazer -> Thermostat, Replace -> 4.2L Engine -> 5.3L Engine
Vehicle: 2004 Chevrolet Trailblazer EXT 5.3 V8 GAS
4.2L Engine
- Drain radiator coolant into suitable container until level is below thermostat.
- Relieve tension by turning tensioner arm clockwise enough and remove drive belt.
- Remove air conditioning line mounting bracket bolt at engine life hook.
- Remove mounting bolts and righthand engine lift hook.
- Remove three mounting bolts and alternator.
- Loosen clamp and remove outlet hose from thermostat housing.
- Remove mounting bolts and thermostat housing.
- Reverse procedure to install, noting the following:
- Torque thermostat ...
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Trailblazer AUTOMOBILES
Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor, Replace -> 2WD Models -> 4WD Models -> Except Montana, Silhouette & Venture -> Front -> Montana, Silhouette & Venture -> Rear
Vehicle: 2004 Chevrolet Trailblazer EXT 5.3 V8 GAS
2WD Models
Except Montana, Silhouette & Venture
Front
- Raise and support vehicle.
- Remove tire and wheel assembly.
- Remove caliper as outlined in .
- Remove grease cap from hub/rotor, Fig. .
- Remove cotter pin, nut and washer.
- Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
- Reverse procedure to install, noting the following:
- Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
- Torque nut to 12 ft. lbs., while turning wheel assembly forward by hand, back nut off one flat or until hole in spindle aligns with hole in nut. Insert ...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet Trailblazer AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> 2004 Envoy, Rainier & TrailBlazer -> Normal Service -> Severe Service
Vehicle: 2004 Chevrolet Trailblazer EXT 4.2 L6 GAS
Normal Service
Replace e...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Trailblazer AUTOMOBILES
DRIVESHAFT U-JOINT, Replace -> Assemble -> Disassemble
Vehicle: 2004 Chevrolet Trailblazer EXT 4.2 L6 GAS
Never clamp propeller shaft tubing in a vise. Clamping could dent or deform the tube causing an imbalance or unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may damage the bushing or cut the lip seal.
Disassemble
- Support propeller shaft in a line horizontal with table of a press.
- Mark propeller shaft in order to show which end connects to transmission and which end goes to rear axle.
- On models equipped with external snap ring retainers, proceed as follows:
- Disassemble snap rings by ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Trailblazer AUTOMOBILES
Starter, Replace
Vehicle: 2004 Chevrolet Trailblazer EXT 5.3 V8 GAS
Upon removal of starter, note if any shims are used. If shims are used, they should be installed in their original locations. After installation, if starter is noisy during cranking, remove one .015 inch double shim or add one .015 inch single shim to the outer bolt. If starter makes a high pitched whine after firing, add .015 inch double shims until noise ceases.
- Disconnect battery ground cable.
- Raise and support vehicle.
- Remove front steering gear crossmember rear mounting bolts.
- Remove rear steering gear crossmember mounting bolts, then rear steering gear crossmember from vehicl...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Trailblazer AUTOMOBILES
General Motors Corp./Saturn Trucks -> Check Engine Oil Level ->
Vehicle: 2004 Chevrolet Trailblazer EXT 4.2 L6 GAS
This system is used to indicate a low engine oil level condition. The lamp should light during engine starting. If oil level is sufficient, the lamp should go off when engine is operating. If oil level is low the...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Trailblazer AUTOMOBILES
Radiator, Replace
Vehicle: 2004 Chevrolet Trailblazer EXT 5.3 V8 GAS
- Drain coolant from radiator into a suitable container.
- Raise and support vehicle.
- Remove radiator support shield mounting nuts and bolts, then radiator support shield.
- Remove transmission cooler lines from radiator.
- Remove outlet radiator hose from radiator.
- Lower vehicle.
- Remove inlet radiator hose from radiator.
- Remove air cleaner assembly and air resonator assembly.
- Remove inlet radiator hose.
- Remove transmission oil cooler lines from fan shroud.
- Disconnect fan clutch electrical connector.
- Remove fan clutch from water pump.
- Remove upper fan shroud moun...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Trailblazer AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Trailblazer 4.2 L6 GAS
- Rotate or lift the belt tensioner arm, using a suitable tool to relieve tension from drive belt.
- Remove t...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Trailblazer AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Trailblazer cars and light trucks sold in the U.S. from 1990+.
 Fog Lamp and Cornering Lamp Diagram for 2004 Chevrolet Trailblazer 4.2 L6 GASComponents on diagram: |
 Front Auxiliary Blower Motor Switch Diagram for 2004 Chevrolet Trailblazer EXT 4.2 L6 GASComponents on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Trailblazer AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Trailblazer cars and light trucks sold in the U.S.
 2004 Chevrolet Trailblazer EXT 5.3 V8 GAS Wiring DiagramComponents on diagram: |
 2004 Chevrolet Trailblazer EXT 4.2 L6 GAS Wiring DiagramComponents on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Trailblazer AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Trailblazer cars and light trucks sold in the U.S. from 1985+.
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Document: Engine Rattle Noise after R And R of the Crankshaft Balancer -Inspect Bolt Torque Vehicle: 2004 Chevrolet Trailblazer 4.2 L6 GAS Symptoms: |
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Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Trailblazer 4.2 L6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Trailblazer AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Trailblazer cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Trailblazer cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Trailblazer cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Trailblazer cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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