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2004 Chevrolet Tracker CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW
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- Component Locations
- Wiring Diagrams
- Technical Service Bulletins
- Specifications
- A/C & Heater Service
- Brake Service
- Fuel Filter Replacement
- Driveline, U-Joint & CV Axles Replacement
- Starter & Alternator Replacement
- Maintenance Lamp Reset
- Radiator & Hose Replacement
- Serpentine Belt Service
A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
A/C Data -> Domestic Light Trucks & Vans -> General Motors Corp./Saturn -> 1992-2002 -> 2003-04
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
199...
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Drum Brakes -> Precautions
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessiv...
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FUEL FILTER REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
General Motors Corp./Saturn Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Tracker -> Normal Service -> Severe Service
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Normal Service
Replace every 30,000 m...
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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
CV AXLE SHAFT, Replace -> Left -> Right
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Left
- Raise and support vehicle.
- Remove skid plate bolts and skid plate, if equipped.
- Remove front tire and wheel assembly.
- Remove the six hub flange bolts and flange.
- Remove drive axle shaft snap ring.
- Remove drive axle shaft spindle washer from drive axle shaft.
- Use a hydraulic jack in order to support the front control arm. To prevent personal injury and/or component damage, use the proper tools to support the lower control arm when removing the coil spring. The coil spring is under extreme pressure and can become a projectile should the spring separate from the lower control ...
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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Alternator, Replace
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
- Disconnect battery ground cable.
- Remove air cleaner hose and disconnect alternator electrical connector.
- Remove rubber protector, nut and electrical connector from alternator B+ terminal.
- Remove adjusting and pivot bolts, then move alternator aside...
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MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
General Motors Corp./Saturn Trucks -> Air Cleaner Restriction Indicator ->
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
An air cleaner restriction indicator, Fig. , is located in the intake duct between the MAF sensor and the air cleaner assembly.
If the window shows green, no service is required at this time. However, if...
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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Heater Hose, Replace -> Inlet -> Outlet
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
Inlet
- Drain cooling system into a suitable container.
- Reposition heater core inlet hose clamp at rear of cylinder head.
- Remove hose from rear of cylinder head.
- Reposition heater hose inlet clamp at heater core.
- Remove heater inlet hose from heater core.
- Remove hose from vehicle.
- Reverse procedure t...
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SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES
Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS
- Disconnect negative battery cable.
- Loosen the bolts on the drive belt tensioner.
- Remove the Air conditioner compressor and Power Steering belt.
- Loosen the a...
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COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Tracker AUTOMOBILES
Component location diagrams for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. from 1990+.
Other Engine Control System Components Diagram for 2004 Chevrolet Tracker 2.5 V6 GAS Components on diagram: |
Grille Diagram for 2004 Chevrolet Tracker 2.5 V6 GAS Components on diagram: |
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WIRING DIAGRAMS FOR 2004 Chevrolet Tracker AUTOMOBILES
OEM drawn wiring diagrams for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S.
2004 Chevrolet Tracker 2.5 V6 GAS Wiring Diagram Components on diagram: |
2004 Chevrolet Tracker 2.5 V6 GAS Wiring Diagram Components on diagram: |
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TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Tracker AUTOMOBILES
OEM TSB listings for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. from 1985+.
Document: Revised General Motors New Vehicle Tire Warranty Program Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS Auto Systems: |
Document: New Website for AFIT, TPM, and VDR Updates Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS Auto Systems: |
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COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Tracker AUTOMOBILES
BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1970+.
- Brake caliper mounting bolt torque
- Brake drum runout, machining, & discard specs
- Minimum brake lining thickness.
- Brake rotor runout, parallelism, machining, discard, & finish specs
A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+.
- Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap
COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.
PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules
QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.
- Automatic transmission/transaxles capacities, lubricant recommendations
- Differential/final drive capacities, lube recommendations, grades, & viscosities
- Final drive fill & drain plug torques
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
- Number of lubrication fittings & plugs
- Power steering, brake, & clutch fluid recommendations
- Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
- Severe service maintenance & interval recommendations
- Tire sizes, wheel nut/bolt torque, pressures & rim sizes
- Transfer case capacities, lube recommendations, grades, & viscosities
TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Tracker cars and light trucks sold in the U.S. and Canada from 1980+
- Airflow sensor electrical specifications
- Tensioning specifications for systems with automatic tensioners
- Barometric pressure sensor specs
- Battery group number and cranking performance
- Crankshaft & camshaft position sensor resistance
- Engine compression pressures
- Coolant temperature sensor specs
- Computer advance.
- Diesel fuel temperature sensor resistance.
- Distributor advance specifications
- Ignition pickup coil resistance
- Exhaust gas recirculation temperature sensor resistance
- Engine fastener torque values
- Firing order diagrams
- Fuel system pressures
- Generator (alternator) specs
- Intake air temperature sensor specs
- Ignition coil specifications
- Fuel injector resistance
- Engine idle speeds
- Knock sensor resistance
- Manifold absolute pressure sensor specs
- Mixture control solenoid resistance
- Voltage regulator specs
- Spark plug applications & gaps
- Starter motor electrical specs.
- Tensioning specifications for systems without automatic tensioners
- Throttle body temperature sensor resistance
- Ignition timing in degrees at rpm
- Transmission oil temperature sensor resistance
- Throttle position sensor specs
- Vacuum sensor valve specs
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