2004 Chevrolet Tracker Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Disc Brakes -> Tokico Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Disc Brakes -> Tokico Disc Brakes -> Brake Pad Service -> Installation -> Removal
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Removal

  • Raise and support vehicle.
  • Remove wheel assembly.
  • Remove brake line, mounting bolts and caliper. Hang caliper with suitable wire hook, or equivalent, to prevent brake hose from bending or twisting excessively. Do not depress brake pedal with pads removed.
  • Remove disc pads and pad retaining c...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Power Brake Units -> Tracker Brake Booster -> Power Brake Unit, Replace -> Installation -> Removal
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Removal

  • Remove fluid from reservoir using a syringe.
  • On models equipped with anti-lock brakes, proceed as follows:
    • Remove three-way joint attaching bolt and position joint aside.
    • Remove two brake pipe flare nuts, then disconnect brake pipes from master cylinder. Plug lines.
  • On models not equipped with anti-lock brakes,remove three flare nuts and disconnect three brake fluid lines from master cylinder assembly. Plug lines.
  • On all models, disconnect fluid level switch electrical connector.
  • Remove two master cylinder attaching nuts and washers, then the master cylinder from boo...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Power Brake Units -> Tracker Brake Booster -> Power Brake Unit Service
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

The power brake unit is n...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft, Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge, Fig. , ensure D shaped hol...

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