2004 Chevrolet Tracker Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Disc Brakes -> Tokico Disc Brakes -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Removal

  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove brake hose mounting bolt from caliper.
  • Remove mounting bolts and caliper.

Inspection

Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears are evident, new boots should be installed upon assembly.

Inspect piston bores in both housings for scoring or pitting. Bores that show light scratches or...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Power Brake Units -> Tracker Brake Booster -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Disc Brakes -> Tokico Disc Brakes -> Description
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

The caliper assembly slides on its mounting surfaces, Fig. . When the brakes are applied, hydraulic pressure against the caliper piston forces th...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Disc Brakes -> Tokico Disc Brakes -> Rotor, Replace
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

  • Remove 2/3 of brake fluid from master cylinder reservoir with siphon.
  • Raise and support vehicle.
  • Remove tire and wheel.
  • Position C-clamp around outer brake pad and caliper and tighten until caliper piston is recessed completely into its bore.
  • Remove brake hose E-clip.
  • Remove two caliper carrier mounting bolts.
  • Lift c...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Drum Brakes -> Precautions
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

When working on or around brake assemblies, care must be taken to prevent breathing asbestos dust, as many manufacturers incorporate asbestos fibers in the production of brake linings. During routine service operations, the amount of asbestos dust from brake lining wear is at a low level because of a chemical breakdown during use and a few precautions will minimize exposure. Do not sand or grind brake linings unless suitable local exhaust ventilation equipment is used to prevent excessiv...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check val...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 2000 Chevrolet Tracker Headlight, Driver Side2000 Chevrolet Tracker Headlight, Driver Side, Bulbs included; Composite type; DOT and SAE approved; A high quality, OE replacement headlight assembly; Backed by 1-year, unlimited-mileage warranty..

Source: Auto Body Parts Store

$154.84

Click here to view more details1998 Chevrolet Tracker Soft Top, Includes clear windows and installation instructions; Made of premium mildew resistant fabric that maintains shape in any temperature and contains UV inhibitors; Features industrial strength thread, water-tight, sealed seams and heat sealed DOT-approved vinyl windows that meet US and European standards; Uses heavy duty molded tooth zippers for easy window installation and removal; With 2-year Bestop limited warranty..

Source: Auto Body Parts Store

$391.25

Click here to view more details about 2004 Chevrolet Tracker 15" x 6" Alloy Wheel2004 Chevrolet Tracker 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 5 Spokes; 5 Lug; 5.5 Inch BP; Medium Sparkle Charcoal Acrylic, , .

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Click here to view more details2003 Chevrolet Monte Carlo LS V6, 3.4 L, 207 CID Rebuilt Engine, Warranty: 3-Year/100,000 Mile, .

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Click here to view more details1989 Chevrolet Tracker Used Air Cleaner Assembly, X-AIT, Very Good.

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Click here to view more details2001 Chevrolet Tracker Used A/C Compressor, 2.5, AUTO, RWD 2.5L, Very Good.

Source: Used Auto Parts Store

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