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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Tracker car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your 2004 Chevrolet Tracker automobile. Try the Automotix DIY solution today!
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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Hydraulic Brake Systems -> Description -> Hydraulic Control Valves -> Master Cylinder
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Master Cylinder

Some vehicles use a conventional tandem master cylinder with two hydraulic pistons operating in-line. The primary piston controls the front brake system and the secondary piston controls the rear brake system.

Other models use a master cylinder that operates the same as the conventional master cylinder, but also incorporates a quick take-up feature in the rear chamber to reduce excessive pedal travel which may result from increased fluid displacement required to move the low drag caliper piston out against the rotor.

The quick take-up uses a spring-loaded ball check val...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Disc Brakes -> Tokico Disc Brakes -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Power Brake Units -> Tracker Brake Booster -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Parking Brake Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Power Brake Units -> Tracker Brake Booster -> Power Brake Unit Service
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

The power brake unit is n...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Power Brake Units -> Tracker Brake Booster -> Power Brake Unit, Replace -> Installation -> Removal
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Removal

  • Remove fluid from reservoir using a syringe.
  • On models equipped with anti-lock brakes, proceed as follows:
    • Remove three-way joint attaching bolt and position joint aside.
    • Remove two brake pipe flare nuts, then disconnect brake pipes from master cylinder. Plug lines.
  • On models not equipped with anti-lock brakes,remove three flare nuts and disconnect three brake fluid lines from master cylinder assembly. Plug lines.
  • On all models, disconnect fluid level switch electrical connector.
  • Remove two master cylinder attaching nuts and washers, then the master cylinder from boo...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Tracker BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Tracker AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Tracker cars and light trucks from 1990+.

Disc Brakes -> Tokico Disc Brakes -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 2004 Chevrolet Tracker 2.5 V6 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...

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Shop online for auto body parts, engines, wheels, lights...

Click here to view more details about 1997 Chevrolet Tracker Seat Belt, Driver Or Passenger Side1997 Chevrolet Tracker Seat Belt, Driver Or Passenger Side, May require modification or adjustments to vehicle; 1-3/4 in. width x 54 in. full extended length; Comes with center push buckles; Without electronic sensor attachments..

Source: Auto Body Parts Store

$24.22

Click here to view more details2002 Chevrolet Tracker Mirror, Driver Side, This OE replacement mirror is primered and made of the highest quality, rust and corrosion resistant materials to withstand all types of weather.</p><p><b>AutoTrust Gold</b> products are guaranteed to meet or exceed the original manufacturer's standards and quality; <b>Backed by a 5-year limited warranty</b>; If the part breaks or is damaged - even if you are involved in a wreck or accident - anytime within 5 years from purchase, simply cover shipping and handling and we will send you a new part.</p>.

Source: Auto Body Parts Store

$113.36

Click here to view more details about 2004 Chevrolet Tracker 15" x 6" Alloy Wheel2004 Chevrolet Tracker 15" x 6" Alloy Wheel, Alloy Wheel; 15 X 6; 5 Spokes; 5 Lug; 5.5 Inch BP; Silver, , .

Source: Wheels / Rims, Mirrors & Lights Store

$110.50

Click here to view more details about 1985 Chevrolet C20 Pickup V8, 5.7 L, 350 CID Rebuilt Engine1985 Chevrolet C20 Pickup V8, 5.7 L, 350 CID Rebuilt Engine, Flat lifters, 4-bolt main., Warranty: 3-Year/100,000 Mile, .

Source: Rebuilt Engines Store

$1,187.00

Click here to view more details1998 Chevrolet Tracker Used Air Flow Meter/Sensor, 1.6, AUTO, RWD, Very Good.

Source: Used Auto Parts Store

$127.00

Click here to view more details1989 Chevrolet Tracker Used Alternator, 1.3, AUTO, FWD, Very Good.

Source: Used Auto Parts Store

$99.00
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