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2004 Chevrolet Classic CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Classic car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Classic automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Chevrolet Classic vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

Manual Air Conditioning & Heater System Diagnosis & Testing -> Technical Service Bulletins -> Poor Air Conditioning Performance -- Will Not Blow Cold Enough -> 2003 Sierra & Silverado
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

2003 Sierra & Silverado

On some of these models equipped with 6.6L diesel engine the air conditioning performance is less than desirable, especially when ambient temperature is more than 90°F.

To correct this condition perform system inspects as follow:

  • Calibrate actuators
  • Inspect lower condenser deflector for proper installation. Deflector should be positioned at lower part of condenser and extend forward into top of front bumper and below two fresh air intake holes.
  • Inspect engine coo...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic A/C & HEATER SERVICE PROCEDURES

DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

CV AXLE SHAFT, Replace
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

  • Raise and support vehicle on a hoist.
  • Remove tire and wheel assembly.
  • Disconnect tie rod from knuckle.
  • Insert a drift into rotor and against caliper in order to prevent rotor from turning.
  • Remove wheel drive shaft nut.
  • Remove stabilizer link.
  • Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect electrical connector from wheel speed sensor a...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

Alternator, Replace
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

  • Disconnect battery ground cable.
  • Remove air cleaner resonator.
  • Remove oil level indicator tube bolt and reposition tube.
  • Remove drive belt.
  • Disconnect electrical connectors from alternator.
  • Remo...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic STARTER & ALTERNATOR REPLACEMENT PROCEDURES

MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

General Motors Corp./Saturn Cars -> Low Coolant Lamp ->
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

This lamp should light when engine coolant level in the radiator drops below a predetermined le...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic MAINTENANCE LAMP RESET PROCEDURES

RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

Radiator, Replace
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

  • Drain cooling system into suitable container.
  • Remove hood latch assembly.
  • Remove righthand and lefthand headlamp assemblies.
  • Remove radiator upper mount attaching bolts, then the mounts.
  • Raise vehicle using suitable lift.
  • Remove cooling fan mounting bolts, disconnect electrical connectors, then the cooling fan.
  • Remove radiator outlet hose clamp from radiator using tool No. J381...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic RADIATOR & HOSE REPLACEMENT PROCEDURES

SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

  • Raise and support vehicle .
  • Remove front fend...

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic SERPENTINE BELT SERVICE PROCEDURES

COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Classic AUTOMOBILES

Component location diagrams for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. from 1990+.

A/C Compressor Diagram for 2004 Chevrolet Classic  2.2 L4 GASA/C Compressor Diagram for 2004 Chevrolet Classic 2.2 L4 GAS

Components on diagram:
  • A/C Compressor Clutch
  • A/C Compressor Clutch Connector
  • Inflatable Restraint Modules Diagram for 2004 Chevrolet Classic  2.2 L4 GASInflatable Restraint Modules Diagram for 2004 Chevrolet Classic 2.2 L4 GAS

    Components on diagram:
  • Inflatable Restraint Steering Wheel Driver Inflator Module
  • CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Chevrolet Classic AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Chevrolet Classic cars and light trucks sold in the U.S.

    2004 Chevrolet Classic  2.2 L4 GAS Wiring Diagram2004 Chevrolet Classic 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Center High Mounted Assembly Stop Lamp
  • 2004 Chevrolet Classic  2.2 L4 GAS Wiring Diagram2004 Chevrolet Classic 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Horn Relay
  • Body Control Module
  • Horn
  • Horn Switch
  • Turn Signal/Multifunction Switch
  • CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Classic AUTOMOBILES

    OEM TSB listings for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Classic AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details about 2005 Chevrolet Classic Door Handle, Front Or Rear, Passenger Side2005 Chevrolet Classic Door Handle, Front Or Rear, Passenger Side, Without keyhole; A high quality, OE replacement door handle; Backed by 1-year, unlimited-mileage warranty..

    Source: Auto Body Parts Store

    $8.97

    Click here to view more details2004 Chevrolet Classic Side Marker, Front, Driver Side, Bulbs not included; DOT and SAE approved; A high quality, direct fit OE replacement side marker light; With 3 years limited CertifiedXL warranty..

    Source: Auto Body Parts Store

    $1.97

    Click here to view more details2002 Chevrolet Pickup Fullsize C/K Wheel Simulators, Wheel Simulators; Stainless Steel; Set OF 4; Bolt On; 5 Lugf/10 Lugr; 5 Hand Holes; 19.5 Inch, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $349.50

    Click here to view more details about 1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine1995 Dodge Caravan L4, 2.5 L, 2507 CC, 153 CID Rebuilt Engine, FWD, non turbo, roller cam, with balance assembly, (supplied with new head casting)., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $1,558.00
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