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2004 Chevrolet Classic CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chevrolet REPAIR SHOPS DON'T WANT YOU TO KNOW

Learn how to repair a car or truck, install or remove parts, wire an engine, reset warning lights, replace fuel filter, fix auto body and more. Get Automotix DIY!

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    Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2004 Chevrolet Classic car and truck repair procedures including Chevrolet engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chevrolet Classic automobile. Try the Automotix DIY solution today!
    DIY REPAIR SAMPLES > CONTINUE EXPLORING >
    Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chevrolet mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2004 Chevrolet Classic vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

    A/C & HEATER SERVICE PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

    Air Bag System Precautions -> General Motors Corp. -> Disarming -> 1990 -> 1990-93 -> 1990-95 -> 1990-97 -> 1991 -> 1991-93 -> 1991-94 -> 1991-95 -> 1992-93 -> 1992-99 -> 1993-2002 -> 1993-94 -> 1993-98 -> 1994 -> 1994-2002 -> 1994-95 -> 1994-96 -> 1994-98 -> 1995-2002 -> 1995-96 -> 1995-97 -> 1995-98 -> 1995-99 -> 1996 -> 1996-2001 -> 1996-97 -> 1997 -> 1997-2002 -> 1997-98 -> 1997-99 -> 1998-2000 -> 1998-2002 -> 1998-99 -> 1999 -> 1999-2000 -> 1999-2001 -> 1999-2002 -> 2000-02 -> 2001-02 -> 2002 -> 2003 -> 2003-04 -> 2003-04 Except Malibu Maxx -> Achieva & Skylark -> Alero -> Astro & Safari -> Aurora -> Avalanche -> Aveo -> Aztek & Rendezvous -> Beretta & Corsica -> Blazer, Jimmy, Sonoma & S-10 -> Bonneville, Eighty-Eight, LeSabre, LSS, Ninety-Eight & Regency -> Bravada, Envoy, Rainier, SSR & TrailBlazer -> C/K Series -> Camaro & Firebird -> Canyon & Colorado -> Caprice, Custom Cruiser & Roadmaster -> Catera -> Cavalier & Sunfire -> Century -> Corvette -> Coupe -> CTS -> Cutlass -> Cutlass Ciera & Cruiser -> Cutlass Supreme -> DeVille -> Eldorado -> Escalade -> Express, G Series & Savana -> Fleetwood -> Grand Am -> Grand Prix & Intrigue -> Impala -> ION -> L-Series -> Light Trucks & Vans -> Lumina -> Lumina APV, Montana, Silhouette, Trans Sport & Venture -> Malibu -> Malibu Maxx -> Metro -> Monte Carlo -> Park Avenue -> Passenger Cars -> Prizm -> Reatta, Toronado & Trofeo -> Regal -> Riviera -> S-Series -> Sedan -> Seville -> Sierra & Silverado -> SRX -> Storm -> Suburban, Tahoe, Yukon & Yukon XL -> Tracker -> Vibe -> VUE -> XLR -> Zone 1 -> Zone 10 -> Zone 12 -> Zone 2 -> Zone 3 -> Zone 4 -> Zone 5 -> Zone 6 -> Zone 7 -> Zone 8 -> Zone 9 -> Zones 1 & 7 -> Zones 2 & 6 -> Zones 5 & 9 -> Zones 7 & 9
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    Passenger Cars

    The Sensing and Diagnostic Module (SDM) can maintain enough voltage to cause air bag deployment for up to 10 minutes after the ignition is turned Off and the battery is disconnected. Servicing the Supplemental air bag (SIR) system during this period may result in accidental deployment and personal injury.

    Achieva & Skylark
    1994-96
    • Ensure front wheels are in straight-ahead position.
    • Turn ignition switch to LOCK position.
    • Remove AIR BAG fuse from fuse block.
    • On 1995 models, remove lefthand sound insulator panel to ac...

    CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic A/C & HEATER SERVICE PROCEDURES

    DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

    CV AXLE SHAFT, Replace
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    • Raise and support vehicle on a hoist.
    • Remove tire and wheel assembly.
    • Disconnect tie rod from knuckle.
    • Insert a drift into rotor and against caliper in order to prevent rotor from turning.
    • Remove wheel drive shaft nut.
    • Remove stabilizer link.
    • Be sure that wheel speed sensor wiring harness is repositioned away from ball joint after disconnecting electrical connector from sensor. Disconnect electrical connector from wheel speed sensor a...

    CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES

    STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

    Starter, Replace
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    • Disconnect battery ground cable.
    • Raise and support vehicle.
    • Disconnect electrical connectors from starter.
    • Remove starter mounting bolts.
    • Remove starter from veh...

    CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic STARTER & ALTERNATOR REPLACEMENT PROCEDURES

    MAINTENANCE LAMP RESET PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

    General Motors Corp./Saturn Cars -> Anti-Lock Warning Lamp ->
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    This lamp should light when the ignition is turned On. The lamp may light for as long as 30 seconds as a bulb and system inspection. If lamp remains lit or lights while operating the vehicle, a fault condition in the anti-lock brake system is indicated. When lamp is lit, turn ignition Off, then restart engine. If l...

    CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic MAINTENANCE LAMP RESET PROCEDURES

    RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

    Coolant Hose, Replace -> Lower -> Upper
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    Lower

    • Drain cooling system into a suitable container.
    • Reposition hose clamp from surge tank pipe using hose clamp pliers J 38185 or equivalent.
    • Remove radiator outlet hose from surge tank pipe.
    • Reposition hose clamp from cylinder head using hose clamp pliers J 38185 or equivalent.
    • Remove radiator outlet hose from cylinder head.
    • Reposition hose clamp from radiator using hose clamp pliers J 38185 or equivalent.
    • Remo...

    CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic RADIATOR & HOSE REPLACEMENT PROCEDURES

    SERPENTINE BELT SERVICE PROCEDURES FOR 2004 Chevrolet Classic AUTOMOBILES

    Serpentine Drive Belt, Replace
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    • Raise and support vehicle .
    • Remove front fend...

    CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic SERPENTINE BELT SERVICE PROCEDURES

    COMPONENT LOCATION DIAGRAMS FOR 2004 Chevrolet Classic AUTOMOBILES

    Component location diagrams for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. from 1990+.

    Generator Diagram for 2004 Chevrolet Classic  2.2 L4 GASGenerator Diagram for 2004 Chevrolet Classic 2.2 L4 GAS

    Components on diagram:
  • Generator
  • Inflatable Restraint Modules Diagram for 2004 Chevrolet Classic  2.2 L4 GASInflatable Restraint Modules Diagram for 2004 Chevrolet Classic 2.2 L4 GAS

    Components on diagram:
  • Inflatable Restraint Steering Wheel Driver Inflator Module
  • CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2004 Chevrolet Classic AUTOMOBILES

    OEM drawn wiring diagrams for most 2004 Chevrolet Classic cars and light trucks sold in the U.S.

    2004 Chevrolet Classic  2.2 L4 GAS Wiring Diagram2004 Chevrolet Classic 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Throttle Position Sensor
  • Manifold Absolute Pressure Sensor
  • Engine Coolant Temperature Sensor
  • Idle Air Control Valve
  • Evaporative Emission Canister Purge Solenoid
  • 2004 Chevrolet Classic  2.2 L4 GAS Wiring Diagram2004 Chevrolet Classic 2.2 L4 GAS Wiring Diagram

    Components on diagram:
  • Data Link Connector
  • Park Brake Switch
  • Brake Fluid Level Switch
  • Brake Indicator
  • Electronic Brake Control Module
  • CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2004 Chevrolet Classic AUTOMOBILES

    OEM TSB listings for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. from 1985+.

    Document: Revised General Motors New Vehicle Tire Warranty Program
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: New Website for AFIT, TPM, and VDR Updates
    Vehicle: 2004 Chevrolet Classic 2.2 L4 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2004 Chevrolet Classic AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2004 Chevrolet Classic cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Classic SPECIFICATIONS DATA!

    Shop online for auto body parts, engines, wheels, lights...

    Click here to view more details2004 Chevrolet Classic Side Marker, Front, Driver Side, Amber plastic lens; DOT and SAE approved; AutoTrust Gold products are guaranteed to meet or exceed the original manufacturer's standards and quality; <b>Backed by a 5-year limited warranty</b>; If the part breaks or is damaged - even if you are involved in a wreck or accident - anytime within 5 years from purchase, simply cover shipping and handling and we will send you a new part..

    Source: Auto Body Parts Store

    $1.97

    Click here to view more details about 2005 Chevrolet Classic Headlight, Passenger Side2005 Chevrolet Classic Headlight, Passenger Side, Comes with bulbs and backed by 1-year, unlimited-mileage warranty.<p>Be safe! Replace your worn out or broken lights with these DOT and SAE Approved lighting products. They are made to stand rough road wear and the test of time!<br>.

    Source: Auto Body Parts Store

    $57.45

    Click here to view more details about 2006 Chevrolet Tahoe Power Door Mirror, Passenger Side2006 Chevrolet Tahoe Power Door Mirror, Passenger Side, PASSENGER SIDE POWER DOOR MIRROR, WITH HEATED GLASS, WITHOUT AUTODIMMING GLASS, WITHOUT TURN SIGNAL LIGHT, PAINT TO MATCH, WITHOUT, , .

    Source: Wheels / Rims, Mirrors & Lights Store

    $80.57

    Click here to view more details1971 International 1310 V8, 5 L, 304 CID Rebuilt Engine, Scout appl. Comes with oil pump kit only., Warranty: 3-Year/100,000 Mile, .

    Source: Rebuilt Engines Store

    $2,252.00
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