2004 Chevrolet Blazer Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

Delco Master Cylinder

When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake Pad Service
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

The procedures to remove and install the brake pads are outlined in "Calip... "

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> Diagnosis & Testing -> 2002 -> 2002-03 -> 2003-06 -> 2004-06 -> Accessing Diagnostic Trouble Codes -> Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10 -> Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon -> Bravada, Envoy, Rainier & Trailblazer -> Clearing Diagnostic Trouble Codes -> Connector Pin Identification -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> Express & Savana -> Intermittents & Poor Connections -> Sierra & Silverado -> Symptom Tests -> Temperature Vs. Resistance
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to Data Link Connector (DLC) and follow manufacturers instructions.

Diagnostic Trouble Code Interpretation

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
[[table data]]
Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
[[table data]]
2003-06
[[table data]]
Bravada, Envoy, Rainier & Trailblazer
2002-03
[[table data]]
2004-06
[[table data]]
Express & Savana
2002
[[table data]]
2003-06
[[table data]]
Sierra & Silverado
2002
[[table data]]
2003-06
[[table data]]

Connector Pin Identification

[[table data]]

Diagnostic Tests

Astro, Blazer, Jimmy, Safari, Sonoma, SSR & S10
[[table data]]
Avalanche, Escalade, Escalade EXT, Suburban, Tahoe & Yukon
2002
[[table data]]
2003-06
[[table data]]
Bravada, Envoy, Rai...
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]

[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]
[[table data]]

CLICK HERE TO GET FULL ACCESS TO 2004 Chevrolet Blazer BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Front -> Inspection -> Installation -> Rear -> Removal
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

Removal

Front
  • Siphon brake fluid out of master cylinder until fluid level is approximately 1/3 full, this will prevent fluid overflow when caliper piston is pushed back into its bore.
  • Raise and support vehicle, then remove wheels.
  • Push piston back into its bore using suitable C-clamp, Fig. .
  • Remove brake caliper hose bolt, then two metal gaskets from brake caliper bolt.
  • Remove two caliper mounting bolts and lift caliper off of rotor.
Rear
  • Siphon brake fluid out of master cylinder until fluid level is approximately 1/3 full, this will prevent fluid overflow when caliper piston is pushed ...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Power Brake Unit Service
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

The power brake unit is n...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

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