2004 Chevrolet Blazer Brake Service (ONLINE REPAIR MANUALS)

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Rotor, Replace
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

  • Raise and support vehicle, then remove wheel and tire assemblies.
  • Compress caliper pistons until they bottom in bores using suitable clamp.
  • Remove calip...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Front -> Inspection -> Installation -> Rear -> Removal
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

Removal

Front
  • Siphon brake fluid out of master cylinder until fluid level is approximately 1/3 full, this will prevent fluid overflow when caliper piston is pushed back into its bore.
  • Raise and support vehicle, then remove wheels.
  • Push piston back into its bore using suitable C-clamp, Fig. .
  • Remove brake caliper hose bolt, then two metal gaskets from brake caliper bolt.
  • Remove two caliper mounting bolts and lift caliper off of rotor.
Rear
  • Siphon brake fluid out of master cylinder until fluid level is approximately 1/3 full, this will prevent fluid overflow when caliper piston is pushed ...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Troubleshooting -> Brake Rattle -> Brake Roughness Or Chatter; Pedal Pumping -> Caliper Brake Fluid Leak -> Excessive Pedal Effort -> Excessive Pedal Travel -> Heavy Brake Drag -> No Braking Effect When Brake Pedal Is Depressed -> Pull, Uneven Or Grabbing Brakes -> Rear Brakes Locking On Application
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

Excessive Pedal Travel

  • Worn brake linings.
  • Disc pads knock back after cornering or rough road travel.
  • Piston and linings not properly seated or positioned.
  • Insufficient fluid in system.
  • Loose wheel bearing adjustment.
  • Damaged or worn caliper piston seal.
  • Improper booster pushrod adjustment.
  • Pads out of flat more than .005 inch.
  • Rear brake automatic adjusters inoperative.
  • Improperly ground rear brake shoes.

Brake Roughness Or Chatter; Pedal Pumping

  • Excessive lateral runout of rotor.
  • Rotor excessively out of parallel.

Excessive Pedal Effort

  • Frozen or seized pistons.
  • Brake fluid, oil or grease on ...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Rotor, Replace -> 2WD Models -> 4WD Models -> Except Montana, Silhouette & Venture -> Front -> Montana, Silhouette & Venture -> Rear
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

2WD Models

Except Montana, Silhouette & Venture
Front
  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Remove caliper as outlined in .
  • Remove grease cap from hub/rotor, Fig. .
  • Remove cotter pin, nut and washer.
  • Remove hub/rotor from spindle, being careful not to damage spindle threads or outer bearing.
  • Reverse procedure to install, noting the following:
    • Apply high-temperature wheel bearing grease to inner and outer wheel bearings.
    • Torque nut to 12 ft. lbs., while turning wheel assembly forward by hand, back nut off one flat or until hole in spindle aligns with hole in nut. Insert ...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Service -> Assemble -> Bendix Master Cylinder -> Delco Master Cylinder -> Disassemble -> Tracker Master Cylinder -> Wheel Cylinder
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

Delco Master Cylinder

When performing the following procedures, refer to Figs. and , noting that the composite reservoir may vary in design.

Disassemble
  • Remove master cylinder from vehicle.
  • Remove reservoir cover and diaphragm. Discard old brake fluid in reservoir.
  • Inspect cover and diaphragm. Replace if cut, cracked or deformed.
  • Remove fluid level switch and proportioning valve assembly, if equipped.
  • Depress primary piston and remove lock ring.
  • Plug primary fluid outlet (outlet nearest to cowl when master cylinder is installed), then apply compressed air into secondary fluid outlet ...

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BRAKE SERVICE PROCEDURES FOR 2004 Chevrolet Blazer AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2004 Chevrolet Blazer cars and light trucks from 1990+.

Disc Brakes -> Delco Single Piston Sliding Caliper -> Brake System Bleed -> Hydraulic System Flush -> Manual Bleed -> Master Cylinder Bleed -> Pressure Bleed
Vehicle: 2004 Chevrolet Blazer 4.3 V6 GAS

Manual Bleed

  • If vehicle is equipped with power brakes, remove vacuum reserve by applying brakes several times with engine off.
  • Fill master cylinder reservoirs with suitable brake fluid. Ensure to always keep master cylinder reservoirs at least half full during entire bleeding procedure.
  • If master cylinder is suspected to have air in bore, it must be bled first. To bleed master cylinder, proceed as follows:
    • Disconnect forward brake pipe connection at master cylinder.
    • Allow brake fluid to fill master cylinder bore until it begins to flow from forward pipe connector port.
    • Connect and ...

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