2003 Volkswagen Passat REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2003 Volkswagen Passat CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Volkswagen REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Volkswagen Passat car and truck repair procedures including Volkswagen engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Volkswagen Passat automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Volkswagen mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2003 Volkswagen Passat vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2003 Volkswagen Passat AUTOMOBILES

Air Bag System Precautions -> Volkswagen -> Arming
Vehicle: 2003 Volkswagen Passat 1.8 L4 GAS

  • Connect battery ground cable. Ensure no one is vehicle when connecting the battery cable.
  • From a safe location at side of or below air bag modules, turn ignition On and inspect air bag warning lamp ope...

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BRAKE SERVICE PROCEDURES FOR 2003 Volkswagen Passat AUTOMOBILES

Hydraulic Brake Systems -> Adjustments -> Brake Pressure Regulator -> EuroVan -> Except EuroVan
Vehicle: 2003 Volkswagen Passat 4 Motion 2.8 V6 GAS

Brake Pressure Regulator

Except EuroVan

The brake pressure regulator is mounted on a bracket and operates by a spring attached to the rear axle.

Inspect with vehicle empty of occupants and the fuel tank full.

  • Firmly depress brake pedal once, with vehicle on the ground.
  • Release pedal suddenly and ensure lever on pressure regulator lever moves.
  • Raise and support vehicle.
  • Remove bleeder screw on lefthand front caliper and connect gauge tool No. US 1016, or equivalent.
  • Remove bleeder screw on righthand rear wheel cylinder or caliper and connect gauge tool.
  • Bleed both hoses and gauges with bleedi...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Volkswagen Passat AUTOMOBILES

Volkswagen -> Component Locations -> 1998-06 Volkswagen Passat w/2.8L V6 Engine
Vehicle: 2003 Volkswagen Passat 2.8 V6 GAS

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Volkswagen Passat AUTOMOBILES

DRIVESHAFT, Replace
Vehicle: 2003 Volkswagen Passat 4 Motion 4.0 W8 GAS

  • Raise and support vehicle.
  • Remove rear section of exhaust system.
  • Remove heat shield from vehicle underbody.
  • Remove cover plate.
  • Mark position of front and rear drive shaft sections on both constant velocity joints with paint, if not already marked.
  • Remove upper three securing bolts in each drive shaft constant velocity joint.
  • Install a suitable alignment fixture with ...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Volkswagen Passat AUTOMOBILES

Starter, Replace
Vehicle: 2003 Volkswagen Passat 4 Motion 4.0 W8 GAS

  • Unclip engine harness connector from starter solenoid.
  • Remove retaining nut, then disconnect battery terminal connector from starter solenoid.
  • Remove starter motor retaining bracket nuts, then the bracket.
  • Remove starter motor upper attaching bolt.
  • Remove s...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2003 Volkswagen Passat AUTOMOBILES

Cabin Air Filter Service -> Volkswagen -> 1998-2005 Passat
Vehicle: 2003 Volkswagen Passat 1.8 L4 GAS

On 1998-2003 models, the cabin air filter should be replaced every 10,000 miles.

On 2004-05 models, the cabin air filter should be replaced every 24 months or 20,000 miles.

  • Open the hood.
  • Remove plenum air intake cover, Fig. .
  • Remove the reta...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Volkswagen Passat AUTOMOBILES

Volkswagen -> Tire Pressure Monitoring System (TPMS) Warning Indicator -> Passat -> Description -> Relearn -> Reset
Vehicle: 2003 Volkswagen Passat 4 Motion 2.8 V6 GAS

Description

The wheel electronics or sensors are mounted on each wheel. The wheel electronics regularly send data that is received by the central locking and anti-theft system antennas and directed to the tire pressure monitoring control module. This control module is integrated with diagnostics in the comfort system central control module. All specified tire pressure values (control pressures) are programmed in the control module at the fact...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Volkswagen Passat AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Volkswagen Passat 4 Motion 4.0 W8 GAS

Lower

  • Drain coolant into a suitable container.
  • Reposition hose clamp at radiator and remove hose.
  • Reposition hose clamp at upper coolant line and remove hose.
  • Remove hose from vehicle.
  • Reverse procedure ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Volkswagen Passat AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2003 Volkswagen Passat 2.8 V6 GAS

  • Put lock carrier into service position.
  • Mark direction of engine rotation on belt.
  • Slacken belt by ...

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COMPONENT LOCATION DIAGRAMS FOR 2003 Volkswagen Passat AUTOMOBILES

Component location diagrams for most 2003 Volkswagen Passat cars and light trucks sold in the U.S. from 1990+.

Cruise Control, Control Module Diagram for 2003 Volkswagen Passat  1.8 L4 GASCruise Control, Control Module Diagram for 2003 Volkswagen Passat 1.8 L4 GAS

Components on diagram:
  • Cruise Control Module
  • J213
  • Engine Speed Sensor Diagram for 2003 Volkswagen Passat  1.8 L4 GASEngine Speed Sensor Diagram for 2003 Volkswagen Passat 1.8 L4 GAS

    Components on diagram:
  • Engine Speed Sensor
  • G28
  • CLICK HERE TO GET FULL ACCESS TO 2003 Volkswagen Passat PARTS/COMPONENTS LOCATION DIAGRAMS!

    WIRING DIAGRAMS FOR 2003 Volkswagen Passat AUTOMOBILES

    OEM drawn wiring diagrams for most 2003 Volkswagen Passat cars and light trucks sold in the U.S.

    2003 Volkswagen Passat  1.8 L4 GAS Wiring Diagram2003 Volkswagen Passat 1.8 L4 GAS Wiring Diagram

    Components on diagram:
  • Ignition Coil 3
  • Ignition Coil 4
  • Ignition Coil 1
  • Ignition Coil 2
  • Motronic Engine Control Module
  • 2003 Volkswagen Passat  1.8 L4 GAS Wiring Diagram2003 Volkswagen Passat 1.8 L4 GAS Wiring Diagram

    Components on diagram:
  • Air Bag Control Module
  • Passenger Side Air Bag Crash Sensor
  • Driver Side Air Bag Igniter
  • Passenger Side Air Bag Igniter
  • Driver Side Air Bag Crash Sensor
  • CLICK HERE TO GET FULL ACCESS TO 2003 Volkswagen Passat WIRING DIAGRAMS!

    TECHNICAL SERVICE BULLETINS FOR 2003 Volkswagen Passat AUTOMOBILES

    OEM TSB listings for most 2003 Volkswagen Passat cars and light trucks sold in the U.S. from 1985+.

    Document: Radio, Entering and Retrieving Anti-Theft (SAFE) Code
    Vehicle: 2003 Volkswagen Passat 2.8 V6 GAS

    Auto Systems:
  • Entertainment: Stereo, Radio, Cassettes
  • Document: Oil Consumption Measurement
    Vehicle: 2003 Volkswagen Passat 2.8 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • CLICK HERE TO GET FULL ACCESS TO 2003 Volkswagen Passat TECHNICAL SERVICE BULLETINS!

    COMPONENT/PARTS SPECIFICATIONS FOR 2003 Volkswagen Passat AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Volkswagen Passat cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

    CLICK HERE TO GET FULL ACCESS TO 2003 Volkswagen Passat SPECIFICATIONS DATA!

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