Auto Parts Search
Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Pontiac Sunfire car and truck
repair procedures including Pontiac engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work
guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up &
drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install
procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c
system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix
your 2003 Pontiac Sunfire automobile. Try the Automotix DIY solution today!
BRAKE SERVICE PROCEDURES FOR 2003 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Pontiac Sunfire cars and light trucks from 1990+.
Hydraulic Brake Systems -> General Motors -> Tightening Specifications
Vehicle: 2003 Pontiac Sunfire 2.2 L4 GAS
CLICK HERE TO GET FULL ACCESS TO 2003 Pontiac Sunfire BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Pontiac Sunfire cars and light trucks from 1990+.
Power Brake Units -> Precautions
Vehicle: 2003 Pontiac Sunfire 2.2 L4 GAS
- After disassembling power brake unit, soak metal components in solvent.
- Use only alcohol on components containing rubber. After components have been thoroughly cleaned and rinsed in solvent, they should be washed again in clean alcohol before assembly.
- Use compressed air to blow dirt and cleaning fluid from ...
CLICK HERE TO GET FULL ACCESS TO 2003 Pontiac Sunfire BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Pontiac Sunfire cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Brake Pad Service
Vehicle: 2003 Pontiac Sunfire 2.2 L4 GAS
- Remove caliper as outlined under "Caliper Service."
- Remove brake pads ...
CLICK HERE TO GET FULL ACCESS TO 2003 Pontiac Sunfire BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Pontiac Sunfire cars and light trucks from 1990+.
Anti-lock Brakes -> Delphi DBC 7 -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Alero, Cavalier, Grand Am, Malibu & Sunfire -> Century, Impala, Monte Carlo & Regal -> Clearing Diagnostic Trouble Codes -> CTS -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> EBCM Terminal Identification -> Electromagnetic Interference Test -> Intermittents & Poor Connections -> Wiring Diagrams
Vehicle: 2003 Pontiac Sunfire 2.2 L4 GAS
Accessing Diagnostic Trouble Codes
Diagnostic Trouble Codes (DTCs) may be read using a suitably programed scan tool. There are no provisions for flash code diagnostics.
- Turn ignition switch to Off position.
- Connect suitably programmed scan tool connected to Data Link Connector (DLC), located under lefthand side of instrument panel below steering column.
- Turn ignition switch to On position.
- Select scan tool Special Functions.
- Select and run Automated Test.
- Record all DTCs.
Diagnostic Trouble Code Interpretation
Diagnostic Trouble Codes (DTCs) may be read using a suitably programmed sc...
[[table data]] [[table data]] [[table data]]CLICK HERE TO GET FULL ACCESS TO 2003 Pontiac Sunfire BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Pontiac Sunfire cars and light trucks from 1990+.
Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Disassemble -> Replacement
Vehicle: 2003 Pontiac Sunfire 2.2 L4 GAS
Replacement
- Remove approximately 2/3 of brake fluid from master cylinder.
- Raise and support front of vehicle, then remove wheel and tire assembly.
- Push piston back into caliper bore using suitable C-clamp, Fig. .
- If caliper assembly is being removed for service, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose since this may damage hose's internal structure. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fittin...
CLICK HERE TO GET FULL ACCESS TO 2003 Pontiac Sunfire BRAKE SERVICE PROCEDURES
BRAKE SERVICE PROCEDURES FOR 2003 Pontiac Sunfire AUTOMOBILES
Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Pontiac Sunfire cars and light trucks from 1990+.
Power Brake Units -> Adjustments -> AC-Delco Single Diaphragm Type -> AC-Delco Tandem Diaphragm Type -> Air Method -> Brake Pedal -> Gauge Method -> Pushrod -> Toyota/GM Single Diaphragm Type
Vehicle: 2003 Pontiac Sunfire 2.2 L4 GAS
Brake Pedal
Toyota/GM Single Diaphragm Type
- With engine running and brake pedal in rest position, measure distance between face of pedal and floor mat.
- Distance should be 5.850-6.244 inches.
- If distance is not as specified, adjust pedal height as follows:
- Remove lefthand lower instrument panel trim section and air duct.
- Loosen stop lamp switch sufficiently to access pedal adjustment.
- Loosen locknut and rotate pedal pushrod as required to obtain specified pedal height. Tighten locknut.
- Adjust brake lamp switch position so plunger lightly contacts pedal stopper and brake lamps are off when pe...
CLICK HERE TO GET FULL ACCESS TO 2003 Pontiac Sunfire BRAKE SERVICE PROCEDURES
Shop online for auto body parts, engines, wheels, lights...
| More parts |
| Get the Complete Technical Service Bulletins! |
 Access diagrams and repair information such as wiring diagrams,
diagnosis and repair charts, manufacturer
service bulletins, and OEM Part
numbers of your 2003 Pontiac Sunfire vehicle.
|
| Access the Complete guide! |
