2003 Ford Focus Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Ford Focus

  • 2003 Ford Focus SE 2.0 L4 GAS, CC:1989, CID:121, Fuel Injection, Aspiration:121, Engine VIN:, Desg:3
  • 2003 Ford Focus SE 2.0 L4 GAS, CC:1989, CID:122, Fuel Injection, Aspiration:122, Engine VIN:, Desg:P
  • 2003 Ford Focus SE 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2003 Ford Focus ZTS 2.0 L4 GAS, CC:1989, CID:121, Fuel Injection, Aspiration:121, Engine VIN:, Desg:3
  • 2003 Ford Focus ZTS 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2003 Ford Focus ZX3 2.0 L4 GAS, CC:1989, CID:121, Fuel Injection, Aspiration:121, Engine VIN:, Desg:3
  • 2003 Ford Focus ZX3 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2003 Ford Focus LX 2.0 L4 GAS, CC:1989, CID:122, Fuel Injection, Aspiration:122, Engine VIN:, Desg:P
  • 2003 Ford Focus LX 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2003 Ford Focus SVT 2.0 L4 GAS, CC:1989, CID:122, Fuel Injection, Aspiration:122, Engine VIN:, Desg:5
  • 2003 Ford Focus ZTW 2.0 L4 GAS, CC:1989, CID:121, Fuel Injection, Aspiration:121, Engine VIN:, Desg:3
  • 2003 Ford Focus ZTW 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z
  • 2003 Ford Focus ZX5 2.0 L4 GAS, CC:1989, CID:121, Fuel Injection, Aspiration:121, Engine VIN:, Desg:3
  • 2003 Ford Focus ZX5 2.3 L4 GAS, CID:140, Fuel Injection, Aspiration:140, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 2003 Ford Focus AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Focus cars and light trucks from 1990+.

Drum Brakes -> Focus -> Brake Service -> Installation -> Removal
Vehicle: 2003 Ford Focus ZX3 2.3 L4 GAS

Removal

  • Remove brake drum as follows:
    • Release parking brake.
    • Raise and support vehicle, then remove wheels.
    • On models equipped with anti-lock brakes, remove wheel speed sensor.
    • On all models, remove brake drum and wheel hub assembly.
  • Remove brake shoe hold down springs, Fig. , and pins.
  • Disconnect brake shoes from wheel cylinders. Hold wheel cylinder pistons in place with rubber bands.
  • Remove shoes from anchor block, Fig. .
  • Push parking brake lever inward, then remove cable, Fig. .
  • Remove lower return spring, then the upper return spring.
  • Remove primary shoe from strut and brake shoe adjuste...

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BRAKE SERVICE PROCEDURES FOR 2003 Ford Focus AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Focus cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Description -> Continental, Cougar, LS, Mustang, Sable & Taurus -> Contour & Mystique -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escort, Tracer & ZX2
Vehicle: 2003 Ford Focus ZTW 2.3 L4 GAS

Continental, Cougar, LS, Mustang, Sable & Taurus

Sliding caliper rear disc brakes are used on these models. The caliper is basically the same as the larger front wheel caliper. However, a parking brake mechanism and a larger inner brake shoe anti-rattle spring have been added.

The parking brake lever, located at the rear of the caliper, is actuated by a cable system similar to rear drum brake applications. When the parking brake is applied, the cable rotates the lever and operating shaft, driving the caliper piston and brake shoe assembly against the rotor. An automatic adjuster in th...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford Focus BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford Focus AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Focus cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Description -> Continental, Cougar, LS, Mustang, Sable & Taurus -> Contour & Mystique -> Crown Victoria, Grand Marquis, Marauder & Town Car -> Escort, Tracer & ZX2
Vehicle: 2003 Ford Focus ZX3 2.3 L4 GAS

Continental, Cougar, LS, Mustang, Sable & Taurus

Sliding caliper rear disc brakes are used on these models. The caliper is basically the same as the larger front wheel caliper. However, a parking brake mechanism and a larger inner brake shoe anti-rattle spring have been added.

The parking brake lever, located at the rear of the caliper, is actuated by a cable system similar to rear drum brake applications. When the parking brake is applied, the cable rotates the lever and operating shaft, driving the caliper piston and brake shoe assembly against the rotor. An automatic adjuster in th...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford Focus BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford Focus AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Focus cars and light trucks from 1990+.

Anti-lock Brakes -> Focus -> Description -> ABS w/Traction Control & Stability Assist -> Brake Booster -> Electronic Brake Distribution (EBD) -> Hydraulic & Electronic Control Unit -> Lateral Accelerometer -> Stability Assist Module -> Steering Wheel Rotation Sensor -> Wheel Speed Sensors -> Yaw Rate Sensor
Vehicle: 2003 Ford Focus ZX5 2.3 L4 GAS

Hydraulic & Electronic Control Unit

The ABS control module and hydraulic unit are integrated into one assembly. The unit consists of an aluminum block of solenoid valves, pump motor and ABS control module.

The ABS control module continuously monitors and compares wheel speed information for each wheel. When the module determines that a wheel lockup is going to occur, brake pressure is modulated to the appropriate wheel. Brake pressure modulation is achieved by the hydraulic control unit opening and closing appropriate solenoid valves. When the affected wheel returns to normal speed, s...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford Focus BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford Focus AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Focus cars and light trucks from 1990+.

Disc Brakes -> Front Disc Brakes -> Inspection
Vehicle: 2003 Ford Focus ZTW 2.0 L4 GAS

Remove wheels and inspect brake disc, caliper and linings. Inspect wheel bearings and repack if required.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

If caliper is removed when installing new components, clean all components in alcohol, then wipe dry using lint-free cloths. Blow out drilled passages and bores with compressed air. Inspect dust boots for punctures or tears, replace as required.

Inspect piston bores in both housings for scoring or pitting. Bores showing light scratches or corrosion can be cleaned with crocus clo...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford Focus BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford Focus AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford Focus cars and light trucks from 1990+.

Disc Brakes -> Rear Disc & Parking Brakes -> Troubleshooting -> Brake Roughness
Vehicle: 2003 Ford Focus SVT 2.0 L4 GAS

Brake Roughness

If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness variation. Measure the disc at 12 points with a micrometer at a radius approximately one inch from the edge of the disc. If thickness measurements vary by more than .0005 inch, replace the rotor.

Excessive later...

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