2003 Ford F-250 Super Duty Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Ford F-250 Super Duty Pickup

  • 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S
  • 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:F
  • 2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL, CID:363, Fuel Injection, Aspiration:363, Engine VIN:, Desg:P

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Brake System Bleed -> Anti-Lock Brake System Hydraulic Control Unit -> Anti-Lock Brakes -> Aviator, Explorer & Mountaineer -> Bench -> Caliper -> E-Series & F-Series -> Escape -> Excursion, Explorer Sport/Sport Trac, F-Super Duty, Motorhome, Ranger & Windstar -> Expedition & Navigator -> Four Wheel Anti-Lock Brake System -> Gravity -> Gravity Bleed -> In Vehicle -> Manual -> Manual Bleed -> Master Cylinder -> Pressure -> Pressure Bleed -> Villager
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL

Aviator, Explorer & Mountaineer

Master Cylinder
  • Connect one end of a clear flexible hose to master cylinder bleeder screw. Submerge other end in a container partially filled with suitable brake fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Open master cylinder bleeder screw until brake fluid flows into container.
  • When fluid stops flowing, close bleeder screw.
  • Repeat procedure until there are no air bubbles in fluid.
  • Have an assistant pump and then hold firm pressure on brake pedal.
  • Loosen a master cylinder tube fitting at anti-lock brake hydraulic control ...

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BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Brake Booster Replacement -> Aviator -> E-Series, Expedition, Explorer, Explorer Sport & Sport/Trac, F-150 & F-250LD, Mountaineer, Navigator & Villager -> Escape -> Excursion & F-Super Duty -> Ranger -> Windstar
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS

Aviator

Refer to. Fig. , and remove components in sequence illustrated. Use new nuts when installing brake booster.

Excursion & F-Super Duty

  • Remove air cleaner housing, if required.
  • Remove brake master cylinder attaching nuts.
  • Position brake master cylinder aside.
  • Disconnect booster vacuum hose.
  • Disconnect power distribution box auxiliary relay and set aside.
  • Remove fuse panel cover.
  • Remove brake pedal position switch self-locking pin.
  • Remove brake pedal position switch and brake booster pushrod from brake pedal pin.
  • Remove power brake booster nuts.
  • Remove power brake booster.
  • Reve...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Drum Brakes -> E-150-E-250, Econoline, F-150-250 & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with ...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Troubleshooting -> Brake Noise -> Brake Pedal Eases Down Slowly -> Brake Pedal Goes Down Fast -> Brakes Drag -> Brakes Lock Up During Light Brake Pedal Force -> Brakes Pull Or Drift -> Excessive Brake Pedal Effort -> Excessive Or Erratic Brake Pedal Travel -> Red Brake Warning Indicator Always On
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL

Brakes Pull Or Drift

  • Tire air pressure.
  • Wheel alignment.
  • Brake pads, shoes or linings.
  • Brake or suspension components.

Red Brake Warning Indicator Always On

  • Instrument cluster.
  • Warning indicator circuit.
  • Parking brake.
  • Brake fluid level.

Brake Pedal Goes Down Fast

  • Brake fluid level.
  • Air in system.
  • Brake master cylinder fault.
  • Normal RABS or ABS function.

Brake Pedal Eases Down Slowly

  • Air in system.
  • Brake master cylinder fault.
  • Normal RABS or ABS function.

Brakes Lock Up During Light Brake Pedal Force

  • Disc or drum brake component.
  • Parking brake component...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Power Brake Unit Service
Vehicle: 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS

The Hydro-Boost and Hydro-Max power brake booster...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Drum Brakes -> E-150-E-250, Econoline, F-150-250 & Ranger -> Brake Service -> Heavy Duty -> Installation -> Removal -> Standard Duty
Vehicle: 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS

Drum brakes are available in standard versions or in heavy duty versions. Refer to. Figs. and , for component locations when performing the following procedures.

Removal

Standard Duty
  • Raise and support vehicle, remove rear wheel and tire assemblies.
  • Remove and discard spring nut.
  • If brake drum is rusted to axle shaft pilot diameter, tap center of brake drum between wheel studs.
  • Pull brake drum off of axle.
  • If brake drums will not come off, sing a screwdriver, move brake shoe adjusting lever off of brake adjusting screw, then loosen brake adjuster to allow drum to release.
  • Remove long bra...

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