2003 Ford F-250 Super Duty Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Ford F-250 Super Duty Pickup

  • 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S
  • 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:F
  • 2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL, CID:363, Fuel Injection, Aspiration:363, Engine VIN:, Desg:P

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL

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CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Description -> 1999-2001 -> 2002-03 -> Aviator -> E-Series -> Escape -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> F-Series -> Front -> Ranger -> Rear -> Villager -> Windstar
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL

Aviator

Front

The Aviator utilizes a dual piston front brake caliper and a single piston rear brake caliper. The caliper floats on two guide pins that are bolted to the caliper and extend into the caliper anchor, Fig. .

Rear

The rear disc brake system utilizes a single piston brake caliper. The mechanical parking brake system uses a drum in hat system within the rear brake disc, Fig. .

E-Series

Front

The disc brake caliper is a pin slider, single piston design on the E-150 models and a pin slider dual piston design on the E-250, E-350, E-450 & E-550 models, Figs. through .

Rear

E-Series veh...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> F-150 & 2002-03 F-Super Duty (RABS) -> System Service -> Brake System Bleed -> Component Replacement -> F-150 -> F-Super Duty -> Installation -> Manual Bleed -> Pressure Bleed -> RABS Module -> Rear Wheel Speed Sensor -> Removal -> Speed Sensor Ring
Vehicle: 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL

Brake System Bleed

Manual Bleed
  • Clean all dirt from and remove brake master cylinder filler cap, then fill master cylinder with suitable brake fluid.
  • Place box end wrench on righthand rear bleeder screw, then attach rubber drain tube to bleeder screw. Submerge other end of hose in a container partially filled with suitable brake fluid.
  • Have an assistant pump and hold pressure on brake pedal.
  • Loosen brake bleeder until stream of brake fluid comes out.
  • While assistant maintains pressure on brake pedal, tighten brake bleeder screw.
  • Repeat until clear, bubble free fluid comes out.
  • Continue b...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Power Brake Units -> Bendix Vacuum Brake Booster -> Power Brake Unit Service
Vehicle: 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS

The Bendix vacuum brake booster unit is se...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> F-150 & 2002-03 F-Super Duty (RABS) -> Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Tests -> Diagnostic Trouble Code Interpretation -> F-150 -> F-Super Duty -> Intermittent Diagnosis -> Pinpoint Tests -> Quick Check -> System Pre-Check
Vehicle: 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS

Accessing Diagnostic Trouble Codes

F-150

Care must be taken to connect only the black/orange stripe wire to ground. Connecting the mating connector wire to ground will result in a blown fuse.

  • Place ignition switch is in RUN position. Engine does not need to be running.
  • Locate black Rear Anti-Lock Brake System (RABS) diagnostic connector C207. Diagnostic connector C207 has two mating halves, one of which has a black/orange (BK/OG) wire connected to it. Disconnect the two halves.
  • Attach one end of a jumper wire to black/orange (BK/OG) wire side of diagnostic connector C207. Ground ...

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CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Hydraulic Brake Systems -> Power Brake Unit Service
Vehicle: 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL

The Hydro-Boost and Hydro-Max power brake booster...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

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