2003 Ford F-250 Super Duty Pickup Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Ford F-250 Super Duty Pickup

  • 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS, CID:415, Fuel Injection, Aspiration:415, Engine VIN:, Desg:S
  • 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS, CID:330, Fuel Injection, Aspiration:330, Engine VIN:, Desg:L
  • 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL, CID:445, Fuel Injection, Aspiration:445, Engine VIN:, Desg:F
  • 2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL, CID:363, Fuel Injection, Aspiration:363, Engine VIN:, Desg:P

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Drum Brakes -> E-150-E-250, Econoline, F-150-250 & Ranger -> Inspection -> Adjuster Mechanism -> Backing Plate -> Brake Drums -> Brake Linings & Springs -> Parking Brake Cable
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS

Brake Drums

Any time brake drums are removed for brake service, braking surface diameter should be inspected with a suitable micrometer at several points to determine if they are within the safe oversize limit stamped on the brake drum outer surface. If braking surface diameter exceeds specifications, the drum must be replaced. If braking surface diameter is within specifications, drums should be cleaned and inspected for cracks, scores, deep grooves, taper, out of round and heat spotting. If drums are cracked or heat spotted, they must be replaced.

Minor scores should be removed with ...

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BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Brake Pad Service
Vehicle: 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS

  • Remove and discard a portion of brake fluid from master cylinder.
  • Raise and support vehicle, then remove wheel and tire assembly.
  • Unclip speed sensor wiring from brake hose.
  • Remov...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Anti-Lock Brakes -> F-150 & 2002-03 F-Super Duty (RABS) -> Troubleshooting -> Symptom Charts
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.0 V8 DIESEL

Symptom Charts

Refer...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Caliper Service -> Assemble -> Aviator -> Cleaning & Inspection -> Disassemble -> E & F Series -> E-150, E-250, E-350 & E-450 -> E-250, E-350 & E-550 -> E-450 -> E-550 -> E-Series -> Escape -> Excursion, Expedition, F-Super Duty, Motorhome & Navigator -> Excursion, F-Super Duty & Motorhome -> Expedition & Navigator -> Explorer & Mountaineer -> Explorer Sport/Sport Trac -> Explorer, Explorer Sport/Sport Trac, Mountaineer & Ranger -> F-Series -> Front -> Inspection -> Installation -> Overhaul -> Ranger -> Rear -> Removal -> Replacement -> Villager -> Villager & Windstar -> Windstar
Vehicle: 2003 Ford F-250 Super Duty Pickup 7.3 V8 DIESEL

Replacement

Aviator
Front
  • Raise and support vehicle.
  • Remove front tire and wheel assemblies.
  • Remove components in sequence, Fig. .
  • Reverse procedure to install.
Rear

Refer to Fig. , and remove rear brake components in sequence listed.

E-Series
Front
E-150, E-250, E-350 & E-450
  • Raise and support vehicle, remove front tire and wheel assemblies.
  • Unclip speed sensor wiring from front brake hose.
  • Disconnect and plug front brake caliper hose from caliper. Discard copper sealing rings.
  • Remove two disc caliper mounting bolts, then the caliper, Fig. .
  • Reverse procedure to install, noting the following:
    • F...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Adjustments -> E-250 w/Tension Limiter -> E-450 & E-550 -> E-Super Duty -> Expedition, Explorer, Navigator, Mountaineer & F-250LD -> Parking Brake -> Rear Disc -> Windstar
Vehicle: 2003 Ford F-250 Super Duty Pickup 5.4 V8 GAS

Parking Brake

Expedition, Explorer, Navigator, Mountaineer & F-250LD
Rear Disc
  • Remove rear disc brake rotor as outlined in "Rotor, Replace."
  • Measure inside diameter of parking brake drum using brake adjustment gauge tool No. D81L-1103-A, or equivalent, Fig. .
  • Adjust parking brake shoe to .020 inch (.508 mm) less than drum measurement, Fig. .
  • Reverse procedure to install.
E-Super Duty
E-450 & E-550
  • Raise and support vehicle.
  • Remove clevis pin and disconnect adjusting clevis from parking brake lever.
  • Loosen jam nut several turn and position parking brake lever in applied position.
  • Tighten or loosen...

CLICK HERE TO GET FULL ACCESS TO 2003 Ford F-250 Super Duty Pickup BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Ford F-250 Super Duty Pickup AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Ford F-250 Super Duty Pickup cars and light trucks from 1990+.

Disc Brakes -> Tightening Specifications
Vehicle: 2003 Ford F-250 Super Duty Pickup 6.8 V10 GAS

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