2003 Chrysler Town & Country REPAIR MANUAL -- HOW TO FIX YOUR CAR OR TRUCK

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2003 Chrysler Town & Country CAR/TRUCK REPAIR PROCEDURES AND DIAGRAMS - WHAT Chrysler REPAIR SHOPS DON'T WANT YOU TO KNOW

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Get Full Access Automotix DIY provides automotive consumers and do it yourselfers; the most comprehensive repair information about 2003 Chrysler Town & Country car and truck repair procedures including Chrysler engine diagrams, wiring diagrams, repair work estimating measures, technical service bulletins, auto body work guidance, starter & alternator replacement procedures, serpentine belt replacement procedures, radiator & hose replacement procedures, tune-up & drivability specifications, quick lube illustrations, preventive maintenance guide, engine light reset instructions, parts removal and install procedures, fuel filter replacement directions, component location diagrams, air filter locations & replacement instructions, a/c system specifications, and general auto service procedures. You don't have to be a car mechanic or technician to know how to fix your Chrysler Town & Country automobile. Try the Automotix DIY solution today!
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Using the Automotix DIY repair procedures will save you hundreds and even thousands of dollars! In addition, it will save you hours of touring the city searching for Chrysler mechanics you can trust. The Automotix DIY solution is particularly affordable. A full access to the entire DIY repair procedures and diagrams for your 2003 Chrysler Town & Country vehicle will cost less than a single gallon of gas. Here are some of the DIY repair tips and procedures you will find here:

A/C & HEATER SERVICE PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

General Service Domestic Vehicles -> 2003-04 -> Oil Charge -> Alero & Malibu -> Bonneville, LeSabre & Park Avenue -> Caravan, Town & Country & Voyager -> Catera -> Cavalier & Sunfire -> Century -> Cherokee, Dakota, Full Size Pickups, Grand Cherokee & Wrangler -> Corvette -> DaimlerChrysler Corp. -> DeVille & Seville -> Eldorado -> Except Lincoln LS -> Except Tracker -> Ford Motor Company -> Full Size & Ram Vans -> General Motors Corp. -> Geo Tracker -> Grand Prix, Impala, Intrigue, Lumina, Monte Carlo & Regal -> L-Series -> Liberty -> Light Trucks & Vans -> Lincoln LS -> Metro -> Passenger Cars -> Prizm -> PT Cruiser -> S-Series -> Saturn -> VUE
Vehicle: 2003 Chrysler Town & Country 3.3 V6 FLEX

DaimlerChrysler Corp.

Passenger Cars

Before installing replacement compressor, drain oil from replacement and failed compressors (drain oil from suction port). Add same amount of oil to replacement compressor as drained from failed compressor.

Remove defective components. Add the proper amount of oil to each replacement component. Most recovery/recycling equipment will measure the amount of oil being removed. This is the amount of oil to be added back to the system, follow manufactures instructions provided with the recovery/recycling station.

When other ai...

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BRAKE SERVICE PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

Hydraulic Brake Systems -> Diagnosis & Testing -> Caravan, Town & Country & Voyager -> Combination Valve Test -> Fixed Proportioning Valve Test -> Height Sensing Proportioning Valve Test -> Master Cylinder/Power Booster Test -> Power Booster Check Valve Test -> Power Booster Vacuum Test -> Pressure Differential Switch -> PT Cruiser
Vehicle: 2003 Chrysler Town & Country 3.8 V6 GAS

Master Cylinder/Power Booster Test

  • Start engine and inspect booster vacuum hose connections for leaks.
  • Stop engine and shift transmission into neutral.
  • Pump brake pedal until all vacuum reserve in booster is depleted.
  • Press and hold brake pedal under light foot pressure. Pedal should hold firm. If it falls away master cylinder is faulty.
  • Start engine and note pedal action. Pedal should fall away slightly under light foot pressure, then hold firm.
  • If no pedal action is felt, the power booster, vacuum supply or vacuum check valve are faulty. Proceed to. "Power Booster Vacuum Test."
  • If ...

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FUEL FILTER REPLACEMENT PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

DaimlerChrysler Corp./Jeep Light Trucks, SUVs & Vans -> Fuel Filter Scheduled Maintenance -> Caravan, Town & Country & 1984-03 Voyager -> Normal Service -> Severe Service
Vehicle: 2003 Chrysler Town & Country 3.8 V6 GAS

Normal Servi...

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DRIVELINE, U-JOINT & CV AXLES REPLACEMENT PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

CV AXLE SHAFT, Replace -> Front -> Rear
Vehicle: 2003 Chrysler Town & Country 3.3 V6 GAS

Front

  • Remove cotter pin, nut lock, and spring washer from end of outer CV joint stub axle.
  • Loosen (but do not remove) stub axle to hub/bearing retaining nut. Loosen hub nut while vehicle is on the floor with brakes applied. Front hub and driveshaft are splined together and retained by hub nut.
  • Raise vehicle on jack stands or centered on a frame contact type hoist.
  • Remove front tire and wheel assembly from hub.
  • Remove front disc brake caliper assembly to steering knuckle guide pin attaching bolts.
  • Remove disc brake caliper assembly from steering knuckle. Caliper is removed by fi...

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TIRE PRESSURE MONITORING SYSTEM PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

Diagnosis & Testing -> Accessing Diagnostic Trouble Codes -> Clearing Diagnostic Trouble Codes -> Diagnostic Trouble Code Identification -> Intermittent & Poor Connections -> Intermittents -> Poor Connections -> Tire Pressure Sensor Check
Vehicle: 2003 Chrysler Town & Country 3.3 V6 GAS

Accessing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector) and follow manufacturer's instructions.

Diagnostic Trouble Code Identification

Refer to Fig. for diagnostic trouble code identification.

Clearing Diagnostic Trouble Codes

Connect a suitably programmed scan tool to DLC (Data Link Connector), and follow manufacturer's instructions.

Tire Pressure Sensor Check

Tire pressure may increase from 2-6 psi during normal driving conditions. Do not reduce this normal pressure build up.

When diagnosing a tire pressure issue, always inspect air...

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STARTER & ALTERNATOR REPLACEMENT PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

Starter, Replace
Vehicle: 2003 Chrysler Town & Country 3.3 V6 FLEX

  • Raise and support vehicle.
  • Remove starter motor attaching bolts and nuts.
  • Remove solenoid.
  • Disconnect all electrical connectors from starter motor an...

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CABIN AIR FILTER LOCATIONS & REPLACEMENT PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

Cabin Air Filter Service -> Chrysler LLC -> 2000-07 Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager & 2004-08 Pacifica
Vehicle: 2003 Chrysler Town & Country 3.8 V6 GAS

On 2000-03 models, the cabin air filter should be replaced every 15,000 miles.

On 2004-08 models, the cabin air filter should be replaced every 12,000 miles.

  • The cabin air filter is located under the passenger side of the instrument panel behind a cabin air filter access door on the lower evaporator housing.
  • Slide the cabin air filter access door latch rearward until the latch engages the open stop, Fig. .
  • Remove the cabin air filter acc...

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MAINTENANCE LAMP RESET PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

Chrysler LLC Trucks -> Emission Maintenance Reminder Indicator -> Chrysler, Dodge & Plymouth
Vehicle: 2003 Chrysler Town & Country 3.3 V6 GAS

This Emission Maintenance Reminder System (Maintenance Required Lamp) is incorporated into the engine controller. The controller stores vehicle mileage into its memory every eight miles, then at 60,000, 82,500 or 120,000 miles it will light the EMR (Maintenance Required) lamp. When the indicated mileage is reached or the EMR lamp is on at all times, the following components must be replaced and the EMR lamp reset:

  • At 60,00 miles, proceed as follows:
    • Replace EGR valve.
    • Clean EGR passage.
    • Replace PCV valve.
  • At 82,500 miles, replace oxygen sensor.
  • At 120,000 miles, proceed as ...

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RADIATOR & HOSE REPLACEMENT PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

Coolant Hose, Replace -> Lower -> Upper
Vehicle: 2003 Chrysler Town & Country 3.3 V6 GAS

Lower

  • Raise and support vehicle.
  • Drain cooling system into a suitable container.
  • Reposition hose clamp from radiator.
  • Remove radiator outlet hose from radiator.
  • Reposition hose clamp from water inlet tube.
  • Remove radiator outlet hose from water inlet tube and from vehicle.
  • ...

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SERPENTINE BELT SERVICE PROCEDURES FOR 2003 Chrysler Town & Country AUTOMOBILES

Serpentine Drive Belt, Replace
Vehicle: 2003 Chrysler Town & Country 3.8 V6 GAS

  • Raise vehicle on hoist.
  • Remove right front splash shield.
  • Rotate or lift the belt tensioner arm, using a suitable too...

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COMPONENT LOCATION DIAGRAMS FOR 2003 Chrysler Town & Country AUTOMOBILES

Component location diagrams for most 2003 Chrysler Town & Country cars and light trucks sold in the U.S. from 1990+.

Instrument Panel Connectors Diagram for 2003 Chrysler Town & Country  3.8 V6 GASInstrument Panel Connectors Diagram for 2003 Chrysler Town & Country 3.8 V6 GAS

Components on diagram:
  • Remote Keyless Entry Module
  • Headlamp Switch
  • Ignition Switch
  • Instrument Cluster
  • Traction Control Switch
  • Left Repeater Lamp Diagram for 2003 Chrysler Town & Country  3.8 V6 GASLeft Repeater Lamp Diagram for 2003 Chrysler Town & Country 3.8 V6 GAS

    Components on diagram:
  • Repeater Lamp
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    WIRING DIAGRAMS FOR 2003 Chrysler Town & Country AUTOMOBILES

    OEM drawn wiring diagrams for most 2003 Chrysler Town & Country cars and light trucks sold in the U.S.

    2003 Chrysler Town & Country  3.8 V6 GAS Wiring Diagram2003 Chrysler Town & Country 3.8 V6 GAS Wiring Diagram

    Components on diagram:
  • Hood Ajar Switch
  • Powertrain Control Module
  • Integrated Power Module
  • Front Control Module
  • 2003 Chrysler Town & Country  3.3 V6 FLEX Wiring Diagram2003 Chrysler Town & Country 3.3 V6 FLEX Wiring Diagram

    Components on diagram:
  • Powertrain Control Module
  • Clockspring
  • Left Speed Control Switch
  • Engine Control Module
  • Controller Antilock Brake
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    TECHNICAL SERVICE BULLETINS FOR 2003 Chrysler Town & Country AUTOMOBILES

    OEM TSB listings for most 2003 Chrysler Town & Country cars and light trucks sold in the U.S. from 1985+.

    Document: Chrome Clad Wheel Adapters For Proper Balancing
    Vehicle: 2003 Chrysler Town & Country 3.3 V6 GAS

    Auto Systems:
  • Labor Times, Manuals, Warranty, Aids
  • Wheels, Tires, Wheel Bearings, Seals, Hubs
  • Document: AUTOMATIC TRANSMISSION DIAGNOSTIC TEARDOWN PROCEDURE - REVISED
    Vehicle: 2003 Chrysler Town & Country 3.3 V6 GAS

    Auto Systems:
  • Automatic Trans, Coolers, Torque Converter
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    COMPONENT/PARTS SPECIFICATIONS FOR 2003 Chrysler Town & Country AUTOMOBILES

    BRAKE SPECIFICATIONS: Brake drum, rotor, caliper, and related specifications for most 2003 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1970+.

    • Brake caliper mounting bolt torque
    • Brake drum runout, machining, & discard specs
    • Minimum brake lining thickness.
    • Brake rotor runout, parallelism, machining, discard, & finish specs

    A/C SYSTEM SPECIFICATIONS: Air conditioning refrigerant capacity and type as well as lubricant capacity for most 2003 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+.

    • Refrigerant capacity & type, compressor oil viscosity, total system oil capacity & compressor clutch gap

    COOLING SYSTEM BLEED: Cooling system bleeder valve identification, bleeder type and bleed procedures for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1986+.

    PREVENTIVE MAINTENANCE: Preventive maintenance recommendations and required services for most domestic and imported cars and light trucks sold in the U.S. and Canada from 1980+. Includes severe and routine service schedules

    QUICK-LUBE and ILLUSTRATIONS: Fluid recommendations, capacities, drain plug torques, tire data, and severe service recommended preventive maintenance schedules. Information covers most 2003 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+. Engine and chassis service images.

    • Automatic transmission/transaxles capacities, lubricant recommendations
    • Differential/final drive capacities, lube recommendations, grades, & viscosities
    • Final drive fill & drain plug torques
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Manual transmission/transaxle capacities, lube recommendations, grades, & viscosities
    • Number of lubrication fittings & plugs
    • Power steering, brake, & clutch fluid recommendations
    • Engine oil capacities, API grade recommendations, SAE viscosity recommendations, drain plug torque
    • Severe service maintenance & interval recommendations
    • Tire sizes, wheel nut/bolt torque, pressures & rim sizes
    • Transfer case capacities, lube recommendations, grades, & viscosities

    TUNE-UP & DRIVEABILITY SPECIFICATIONS: Most tune-up specifications for most 2003 Chrysler Town & Country cars and light trucks sold in the U.S. and Canada from 1980+

    • Airflow sensor electrical specifications
    • Tensioning specifications for systems with automatic tensioners
    • Barometric pressure sensor specs
    • Battery group number and cranking performance
    • Crankshaft & camshaft position sensor resistance
    • Engine compression pressures
    • Coolant temperature sensor specs
    • Computer advance.
    • Diesel fuel temperature sensor resistance.
    • Distributor advance specifications
    • Ignition pickup coil resistance
    • Exhaust gas recirculation temperature sensor resistance
    • Engine fastener torque values
    • Firing order diagrams
    • Fuel system pressures
    • Generator (alternator) specs
    • Intake air temperature sensor specs
    • Ignition coil specifications
    • Fuel injector resistance
    • Engine idle speeds
    • Knock sensor resistance
    • Manifold absolute pressure sensor specs
    • Mixture control solenoid resistance
    • Voltage regulator specs
    • Spark plug applications & gaps
    • Starter motor electrical specs.
    • Tensioning specifications for systems without automatic tensioners
    • Throttle body temperature sensor resistance
    • Ignition timing in degrees at rpm
    • Transmission oil temperature sensor resistance
    • Throttle position sensor specs
    • Vacuum sensor valve specs

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