2003 Chevrolet Tahoe Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Chevrolet Tahoe

  • 2003 Chevrolet Tahoe 4.8 V8 GAS, CID:294, Fuel Injection, Aspiration:294, Engine VIN:, Desg:V
  • 2003 Chevrolet Tahoe 5.3 V8 GAS, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:T
  • 2003 Chevrolet Tahoe 5.3 V8 FLEX, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> System Service -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> Manual Bleed -> Pressure Bleed
Vehicle: 2003 Chevrolet Tahoe 4.8 V8 GAS

Brake System Bleed

Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.

Manual Bleed
  • Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
  • Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
  • ...

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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> General Service
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 FLEX

Certain general service procedures apply, regardless of whether the brakes are vacuum or hydraulically assisted. Only top quality, clean brake fluid should be used. More seals and valves are used with power brake systems than with ordinary brakes, so an inferior brake fluid will do much more damage. For the same reason, ensure all dirt is kept out of the system. Additionally, on models with hydraulic assist brakes, care must be taken not to mix the fluids of the booster hydraulic system and brake hydraulic system as the fluids are not compatible.

If the power unit fails, the brak...

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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake System Bleed
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 FLEX

Refer to. "Hydraulic Brake... "

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Tahoe BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Power Brake Units -> Bendix Brake Booster -> Power Brake Unit Replacement -> Astro & Safari -> C & K Series -> Express & Savana -> P Series
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 GAS

Astro & Safari

  • Apply parking brake.
  • Disconnect reservoir and power steering hoses from booster.
  • Remove master cylinder to brake booster retaining nuts.
  • Position and support master cylinder away from booster.. Do not remove hydraulic lines from master cylinder.
  • Remove booster rod from top of brake pedal.
  • Remove booster mounting nuts from inside of vehicle.
  • Remove booster assembly and gasket.
  • Reverse procedure to install, noting the following:
    • Torque booster mounting nuts to 27 ft. lbs.
    • Torque master cylinder retaining nuts to 27 ft. lbs.
    • Torque power steering hoses to booster n...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Tahoe BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Hydraulic Brake Systems -> Adjustments -> Height Sensing Proportioning Valve
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 FLEX

Height Sensing Proportioning Valve

The height sensing proportioning valve must be adjusted whenever the valve and/or linkage is disassembled or removed for service. In addition, adjustment should be inspected if excessive front wheel lock-up is experienced with a lower than desired brake application rate when vehicle is at or near maximum GVWR.

  • Raise and support vehicle, leave wheels on and allow axle to hang freely.
  • Remove lever retaining nut and disconnect lever from valve shaft,. Fig. .
  • Rotate valve shaft to permit installation of correct adjustment gauge,. Fig. , ensure D shaped hol...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Tahoe BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Hydraulic Brake Systems -> Component Replacement -> Master Cylinder
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 FLEX

Master Cylinder

  • On models equipped with manual brake system, disconnect master cylinder pushrod from brake pedal.
  • On all models, disconnect all wire conne...

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