2003 Chevrolet Tahoe Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Chevrolet Tahoe

  • 2003 Chevrolet Tahoe 4.8 V8 GAS, CID:294, Fuel Injection, Aspiration:294, Engine VIN:, Desg:V
  • 2003 Chevrolet Tahoe 5.3 V8 GAS, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:T
  • 2003 Chevrolet Tahoe 5.3 V8 FLEX, CID:323, Fuel Injection, Aspiration:323, Engine VIN:, Desg:Z

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Caliper Service -> Assemble -> Disassemble -> Inspection -> Installation -> Removal
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 GAS

Removal

  • Siphon 2/3 of the brake fluid from master cylinder.
  • Raise and support vehicle.
  • Remove tire and wheel assembly.
  • Compress caliper pistons until they bottom in bores using suitable clamp,. Fig. .
  • Disconnect brake hose at caliper by removing inlet fitting bolt.
  • Remove mounting bolts and caliper.

Inspection

Should it become required to remove the caliper for installation of new components, clean components in denatured alcohol, wipe dry using lint-free cloths. Blow out drilled passages and holes using compressed air. Inspect dust boots for punctures or tears. If punctures or tears ar...

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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Brake System Bleed
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 GAS

Refer to. "Hydraulic Brake... "

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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Anti-Lock Brakes -> Kelsey-Hayes -> System Service -> Brake Pressure Modulator Valve (BPMV) -> Brake System Bleed -> Component Replacement -> Electronic Brake Control Module (EBCM) -> Front Wheel Speed Sensor -> Manual Bleed -> Pressure Bleed
Vehicle: 2003 Chevrolet Tahoe 4.8 V8 GAS

Brake System Bleed

Gravity and vacuum bleeding procedures are not recommended for use with the anti-lock brake system. The manual bleed procedure is the preferred method, although pressure bleeding is also possible. Do not pump the brake pedal during the bleeding process, as fluid aeration may occur.

Manual Bleed
  • Raise and support vehicle, then connect a clear plastic tube to brake bleed screw at righthand rear wheel.
  • Place free end of tube in a glass jar partially filled with clean brake fluid. Ensure end of tube remains submerged in fluid and master cylinder reservoir is kept full.
  • ...

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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Drum Brakes -> Brake Service -> Astro, Bravada, S & T Series & Safari -> Aztek, Rendezvous & Vue -> C & K Series -> Duo-Servo -> Express & Savana -> Installation -> Montana, Silhouette, Trans Sport & Venture -> P Series -> Removal -> Single-Servo -> Tracker
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 GAS

C & K Series

Duo-Servo
Removal
  • Raise and support vehicle.
  • Mark relationship of wheel to hub, then remove tire and wheel assembly.
  • On models equipped with full-floating axles, remove hub and drum assembly as outlined in. "Drive Axles."
  • On models equipped with semi-floating axles, proceed as follows:
    • Install pin into park brake lever.
    • Mark relationship of drum to axle.
    • Remove rear brake drum retainers, as required.
    • Remove rear brake drum.
  • On all models, remove return springs and shoe guide,. Fig. .
  • Remove brake hold down springs and pins.
  • Disconnect actuator lever and pivot.
  • Remove lever return sp...

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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Disc Brakes -> Delco Dual Piston Sliding Caliper -> Precautions -> Brake Disc Service -> Brake Lines & Linings -> Brake Roughness -> General
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 GAS

Brake Lines & Linings

Remove one of the front wheels and inspect the brake disc, caliper and linings.

Do not allow any oil or grease on the linings. It is recommended that linings be replaced in sets when worn or damaged.

If the caliper is cracked or fluid leakage through the casting is evident, it must be replaced as a unit.

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in thickness of the disc. If roughness or vibration is encountered during highway operation or if pedal pumping is experienced at low speeds, the disc may have excessive thickness v...

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BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Tahoe AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Tahoe cars and light trucks from 1990+.

Power Brake Units -> Delco Brake Booster -> Description -> Operation -> Single Diaphragm Type -> Tandem (Dual) Diaphragm Type
Vehicle: 2003 Chevrolet Tahoe 5.3 V8 FLEX

In order to properly service power brake systems, a thorough understanding of the various power assist systems is required. These systems provide a mechanical assist, acting to increase the force applied to the master cylinder piston by the driver while decreasing the effort required to obtain acceptable stopping performance. Two basic types of power assist mechanisms are used: vacuum assist diaphragm assemblies which use engine vacuum and in some cases vacuum from an external vacuum pump, and hydraulic assist assemblies which use hydraulic pressure developed by an external pump (us...

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