2003 Chevrolet Malibu Brake Service (ONLINE REPAIR MANUALS)

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We have info for following modifications of 2003 Chevrolet Malibu

  • 2003 Chevrolet Malibu 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J
  • 2003 Chevrolet Malibu LS 3.1 V6 GAS, CID:189, Fuel Injection, Aspiration:189, Engine VIN:, Desg:J

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> General Motors -> Diagnosis & Testing
Vehicle: 2003 Chevrolet Malibu 3.1 V6 GAS

Refer to...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Rotor Replacement
Vehicle: 2003 Chevrolet Malibu 3.1 V6 GAS

  • Raise and support vehicle, then remove tire and wheel assembly.
  • Remove caliper assembly from rotor as outlined under "Caliper Service."
  • Rem...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Precautions
Vehicle: 2003 Chevrolet Malibu LS 3.1 V6 GAS

  • Grease or any other foreign material must be kept off brake linings, caliper, surfaces of disc and external surfaces of hub during service procedures.
  • Handling brake disc and caliper should be done in a way to avoid deformation of disc and nicking or scratching brake linings.
  • If inspection reveals worn or damaged rubber piston seals, they should be replaced.
  • During removal and installation of a wheel assembly, ensure not to interfere with or damage c...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Malibu cars and light trucks from 1990+.

Hydraulic Brake Systems -> General Motors -> Hydraulic Brake System Specifications
Vehicle: 2003 Chevrolet Malibu 3.1 V6 GAS

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CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Troubleshooting -> Brake Roughness
Vehicle: 2003 Chevrolet Malibu 3.1 V6 GAS

Brake Roughness

The most common cause of brake chatter on disc brakes is a variation in disc thickness. If roughness or vibration is encountered during highway operation or if pedal pulsation is experienced at low speeds, the disc may have excessive thickness variation. To inspect for this condition, measure the disc at 12 points with a micrometer at a radius approximately one inch from edge of disc. If thickness measurements vary by more than ...

CLICK HERE TO GET FULL ACCESS TO 2003 Chevrolet Malibu BRAKE SERVICE PROCEDURES

BRAKE SERVICE PROCEDURES FOR 2003 Chevrolet Malibu AUTOMOBILES

Includes anti-lock brakes, disc, drum, power and hydraulic brake services diagnostics and procedures for domestic and imported 2003 Chevrolet Malibu cars and light trucks from 1990+.

Disc Brakes -> AC-Delco Single Piston Front Disc Brake -> Caliper Service -> Disassemble -> Replacement
Vehicle: 2003 Chevrolet Malibu 3.1 V6 GAS

Replacement

  • Remove approximately 2/3 of brake fluid from master cylinder.
  • Raise and support front of vehicle, then remove wheel and tire assembly.
  • Push piston back into caliper bore using suitable C-clamp, Fig. .
  • If caliper assembly is being removed for service, remove inlet fitting attaching bolt, copper washer, and inlet fitting from caliper housing. Plug opening in inlet fitting to prevent fluid loss and contamination. Do not crimp brake hose since this may damage hose's internal structure. If only shoe and lining assemblies are to be replaced, do not disconnect brake line fittin...

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